Extensible electrical cable assembly

• US 4,499,341 A
• Filed: 09/22/1982
• Issued: 02/12/1985
• Est. Priority Date: 09/22/1982
• Status: Expired due to Fees

• Current Assignee: AMP Limited
• Original Assignee: AMP Limited
• Inventors: Boyd, James F.
• Primary Examiner(s): Scherbel, David A.
• Assistant Examiner(s): Hubbuch, David F.
• Application Number:
  US06/421,704
• Time in Patent Office: 874 Days
• Field of Search: 179/155, 191/12.2 R, 191/12.4, 242/107, 242/84.8, 339/3 R, 339/3 S, 339/5 RL, 339/6 RL, 339/8 RL, 339/119 C, 248/330.1, 248/334.1, 248/579
• US Class Current: 191/12.4
• CPC Class Codes: B65H 75/4449 Arrangements or adaptations to avoid movable contacts or rotary couplings, e.g. by the use of an expansion chamber for a lenght of the cord or hose
• CPC Class Codes: H02G 11/02 using take-up reel or drum
• CPC Class Codes: Y10S 414/131 Transmission-line guide for a shiftable handler
• CPC Class Codes: Y10T 74/20311 including power cable or connector

Abstract

An extensible electrical cable assembly for use in mechanisms requiring repeated reciprocal movements is disclosed. The assembly is comprised of a static housing and resiliently stressable flat cable, the cable being wrapped in a coil around a hub in the housing. The cable has a first and second ends with electrical connectors thereon, and an intermediate portion, the first end being at the outer end of the coil and the second end being at the inner end of the coil. The cable is extensible upon movement of the first end of the cable away from the housing accompanied by withdrawal of the intermediate portion of the cable from the coil. The cable is in a resiliently lightly stressed condition as a result of its being coiled, the cable being capable of being further resiliently stressed whereby upon movement of the first end of the cable away from the housing, part of the intermediate portion of the cable is withdrawn from the coil, thus reducing the number of layers in the coil and drawing them toward the hub. The diameters of the remaining layers are thereby reduced and resiliently stressed so that they store energy. The energy is released thus causing the cable to be retracted into the housing as the first end of the cable and the housing are moved closer together.

Claims

1. An extensible electrical cable assembly of the type comprising a cable having at least one insulated electrical conductor therein, and a support means, the cable being wrapped in a coil around a portion of the support means, the cable having a first end with a first connecting means thereon, an intermediate portion and a second end with a second connecting means thereon, the first end being at the outer end of the coil and the second end being at the inner end of the coil, the cable being extensible upon movement of the first end of the cable away from the support means accompanied by the withdrawal of the intermediate portion of the cable from the coil, the assembly being characterized in that:

the cable is a flat ribbon-like cable comprising at least one conductor insulated by flat ribbon-like insulating material, the cable having a major cross-sectional axis and a minor cross-sectional axis, the cable being coiled with the minor axis of the cable extending radially with respect to the coil and with the major axis extending parallel to the axis of the coil,

the support means is comprised of a static cylinder having a width at least equal to the length of the major cross-sectional axis of the cable, said cylinder being said portion of said support means around which the cable is wrapped, confining means to prevent lateral movement of the cable on the cylinder and retaining means to prevent the uncoiling of the cable,

the coil having a plurality of layers around the cylinder, the outermost layer having the first cable end and first connector, said first cable end being prevented from uncoiling by the retaining means and the innermost layer of the coil extending in a spiral toward the cylinder, and having a lateral fold in the cable so that the second cable end and second connector extend essentially at a right angle to the coil and extend beyond the confining means,

the cable being in a resiliently lightly stressed condition as a result of its being coiled, the cable being capable of being further resiliently stressed whereby,

upon movement of the first end of the cable away from the retaining means the intermediate portion of the cable is withdrawn from the coil, the number of layers in the coil is reduced and the remaining layers are drawn closer toward the cylinder accompanied by a reduction in the diameters of the layers, the remaining layers being further resiliently stressed so that they store energy, the energy being released and causing the cable to be retracted onto the cylinder as the first end of the cable and the cylinder are moved closer together.

2. An extensible electrical cable assembly as recited in claim 1 wherein the confining means is comprised of at least one arm extending radially from the cylinder on each side of the coil.

3. An extensible electrical cable assembly as recited in claim 1 wherein the confining means is comprised of circular end walls extending radially from the cylinder on each side of the coil.

4. An extensible electrical cable assembly as recited in claim 2 or 3 wherein the retaining means is comprised of a hollow cylinder having an opening therein surrounding the cylinder and attached to the confining means.

5. An extensible electrical cable as recited in claim 1 wherein the support means is mounted on a surface with mounting means.

6. An extensible electrical cable assembly of the type comprising a cable having therein at least one insulated electrical conductor and a housing, the cable being wrapped in a coil in the housing, the cable having a first end with a first connecting means thereon, an intermediate portion and a second end with a second connecting means thereon, the first end being at the outer end of the coil and the second end being at the inner end of the coil, the cable being extensible upon movement of the first end of the cable away from the housing accompanied by withdrawal of the intermediate portion of the cable from the coil, the assembly being characterized in that:

the cable is a flat, ribbon-like cable comprising at least one conductor insulated by flat insulating material, the cable having a major cross-sectional axis and a minor cross-sectional axis, the cable being coiled with the minor axis of the cable extending radially with respect to the coil and with the major axis extending parallel to the axis of the coil,

the housing having a static cylindrical sidewall and first and second static endwalls defining a cylindrical cavity therein, the height of the sidewall being substantially equal to the length of the major cross-sectional axis of the cable, the housing also having a static internal cylindrical hub extending between the two endwalls and spaced from the internal surface of the sidewall thus forming a cylindrical chamber for the cable, the housing sidewall and the second endwall each having an opening into the chamber,

the coil having a plurality of layers around the hub, the outermost layer being against the internal surface of the sidewall with the first cable end and first connector extending through the sidewall opening and the innermost layer of the coil extending in a spiral and having a lateral fold in the cable so that the second cable end and second connector extend through the opening in the second endwall, and held adjacent to the second endwall, the fold in the cable lying proximate to the hub,

the cable being in a resiliently lightly stressed condition as a result of its being coiled, the cable being capable of being further resiliently stressed whereby,

upon movement of the first end of the cable away from the housing, part of the intermediate portion of the cable is withdrawn from the coil, the number of layers in the coil is reduced and the remaining layers are drawn closer toward the hub accompanied by a reduction in the diameters of the layers, the remaining layers being further resiliently stressed so that they store energy, the energy being released and causing the cable to be retracted into the housing as the first end of the cable and the housing are moved closer together.

7. An extensible electrical cable as recited in claim 6 wherein the edges of the sidewall opening are rounded.

8. An extensible electrical cable as recited in claim 6 wherein the opening in the endwall extends across the chamber, proximate to the hub without intersecting the hub for a distance essentially equal to that of the radius of the housing plus the radius of the hub.

9. An extensible electrical cable as recited in claim 6 wherein the housing is further comprised of protecting means for the lateral fold in the cable, the protecting means being integral with one endwall and spaced intermediate the hub and internal surface of the sidewall.

10. An extensible electrical cable as recited in claim 9 wherein the protecting means is comprised of two arcuate plates spaced apart for receiving the lateral fold of the cable.

11. An extensible electrical cable as recited in claim 6 or 9 wherein the housing is mounted on a surface with mounting means.

12. An extensible electrical cable as recited in claim 11 wherein the mounting means comprises a support frame attached to the surface.

13. An extensible electrical cable as recited in claim 11 wherein the hub contains a passage for the insertion of the mounting means.