Control system for controlling an SCR network to regulate three-phase A-C power flow

• US 4,499,534 A
• Filed: 10/12/1982
• Issued: 02/12/1985
• Est. Priority Date: 10/12/1982
• Status: Expired due to Term

• Current Assignee: York International Corporation (Johnson Controls International plc)
• Original Assignee: BorgWarner Incorporated
• Inventors: Norbeck, Dean K., Wills, Frank E., Schnetzka, Harold R.
• Primary Examiner(s): BEHA JR, WILLIAM
• Application Number:
  US06/434,018
• Time in Patent Office: 854 Days
• Field of Search: 363/87, 363/84, 363/128, 363/129, 323/237, 323/241-243, 323/320, 323/326, 307/252 P, 307/252 Q, 318/345 C
• US Class Current: 363/129
• CPC Class Codes: H02M 7/1623 with control circuit

Abstract

The power delivered from a three-phase A-C power source and through a network of SCR'"'"'s (connected, for example, to form a full wave rectifier bridge or to provide an A-C switch) to a load circuit is adjusted by controlling the conduction angles of the SCR'"'"'s. The control is achieved by developing, from only one of the three alternating phase voltages provided by the A-C power supply, a reference square wave signal of the same frequency and whose amplitude excursions are precisely synchronized or keyed to the zero voltage crossings of the selected phase voltage, even though that phase voltage may include undesired harmonics, noise, transients or other distortion components. Since the influence of the undesired signal components has now been eliminated and since the reference square wave signal also has a fixed phase relationship with the other two phase voltages, logic circuitry may be controlled by the reference square wave signal, and by a d-c control voltage representing a desired power flow to the load circuit, to produce gating signals for triggering the SCR'"'"'s into conduction at the angles required to translate the desired power to the load circuit. With this arrangement, control of all three phases is made immune to undesired signal components in any of the phase voltages.

Claims

1. A control system for controlling the conduction angles of three pairs of SCR'"'"'s, to each of which pairs is applied a respective assigned one of the three alternating sinusoidal phase voltages of a three-phase A-C power supply, in order to regulate the power flow from the power supply to a load circuit, comprising:

a transformer for deriving the corresponding line-to-neutral voltage for a predetermined one of the alternating phase voltages;

a band-pass filter for attenuating, in the derived line-to-neutral voltage, frequencies above and below the voltage'"'"'s fundamental frequency, while at the same time introducing no phase shift to that fundamental frequency, the output signal from the band-pass filter thereby being sinusoidal shaped and identical to the predetermined phase voltage except that any harmonics, noise, transients or other distortions in the phase voltage are not present in the filter'"'"'s output signal;

means for effectively detecting the zero voltage crossings in the filter'"'"'s sinusoidal output signal and producing a square wave signal which constitutes a reference voltage waveform having the same frequency as said phase voltages and having amplitude excursions which are precisely synchronized to the zero voltage crossings of the predetermined phase voltage;

means for developing, from said reference voltage waveform, three phase-displaced square wave signals which are phase-displaced with respect to each other by 120° and

have the same frequency as said phase voltages, each of the three phase-displaced square wave signals having its amplitude excursions occurring in exact time coincidence with the zero voltage crossings of a respective one of the three line-to-neutral voltages for the three phase voltages;

means responsive to the three phase-displaced square wave signals for developing three phase-displaced, ramp-shaped analog signals each of which corresponds to and is in phase with a respective associated one of the three square wave signals, each ramp-shaped analog signal having a linearly changing ramp-shaped pulse during each half cycle of its associated square wave signal;

means for supplying a d-c analog control voltage representing a desired power flow to the load circuit;

and means for comparing said d-c control voltage to each of the three ramp-shaped analog signals and for producing, from the comparisons, gating signals for triggering the six SCR'"'"'s into conduction at the angles necessary to delivery the desired power flow to the load circuit.

2. A control system according to claim 1 wherein said means for developing said three phase-displaced square wave signals comprises a phase locked loop having a first one of its inputs connected to receive said reference voltage waveform and having its output connected to counting circuitry, including a ring counter, which ring counter produces the three square wave signals, an output of the ring counter being connected to a second input of the phase locked loop to apply thereto a feedback signal which will be maintained, by the phase locked loop, identical in waveshape, phase and frequency to the reference voltage waveform.

3. A control system according to claim 2 wherein said counting circuitry causes the phase locked loop to generate a series of timing pulses periodically recurring at a frequency very high compared to, and a multiple of, the frequency of the A-C power supply voltage and being precisely synchronized to the zero voltage crossings of the three phase voltages, and wherein the operation of said means for producing said gating signals is keyed to said timing pulses.

4. A control system according to claim 2 wherein said counting circuitry functions like a divide-by-24 counter in order that the output signal of said phase locked loop will constitute a series of relatively high frequency pulses periodically recurring at a frequency 24 times the frequency of the predetermined phase voltage, with pulses thereby occurring every 15°

of the prederermined phase voltage and having a 50% duty cycle, and being precisely synchronized to, and having a fixed phase relationship with respect to, the zero voltage crossings of the three phase voltages, and wherein said timing pulses are employed in producing said gating signals in order to achieve precise firing of the six SCR'"'"'s, the conduction angles of the SCR'"'"'s being proportional to the duration of the gating signals.

5. A control system according to claim 1 wherein the six SCR'"'"'s are connected to form a three-phase full wave rectifier bridge which produces, from the three-phase A-C power supply, a D-C voltage of a magnitude determined by the conduction angles of the six SCR'"'"'s, direct current thereby flowing to the load circuit to effect operation thereof.

6. A control system according to claim 1 wherein said three phase voltages are line-to-line voltages received over three line conductors, and wherein the six SCR'"'"'s are connected to form a three-phase A-C switch with each of the three pairs of SCR'"'"'s being connected in a respective one of the three line conductors in order to adjust the magnitude of the alternating current flowing to the load circuit as determined by the conduction angles of the six SCR'"'"'s.

7. A control system for controlling the conduction angles of three pairs of SCR'"'"'s, to each of which pairs is applied a respective assigned one of the three alternating sinusoidal phase voltages of a three-phase A-C power supply, in order to regulate the power flow from the power supply to a load circuit, comprising:

means for developing, from a predetermined one of the alternating phase voltages, a reference voltage waveform having amplitude excursions which are precisely synchronized to the zero voltage crossings of the predetermined phase voltage, despite the presence of any undesired harmonics, noise, transients or other distortion components in that phase voltage;

means for developing, from said reference voltage waveform, three phase-displaced square wave signals each of which is phase-displaced from the other two square wave signals by 120° and

effectively represents a respective assigned one of the three phase voltages, each of said three square wave signals having the same frequency as the three-phase A-C power supply voltage and having its amplitude excursions occurring in exact time coincidence with the zero voltage crossings of the line-to-neutral voltage for its assigned phase voltage,

said means for developing said three phase-displaced square wave signals also producing a series of timing pulses periodically recurring at a frequency very high compared to, and a multiple of, the frequency of the three-phase A-C power supply voltage and being precisely synchronized to the zero voltage crossings of the three phase voltages;

means for supplying a d-c control voltage representing a desired power flow to the load circuit;

a ramp reset logic circuit responsive to said three square wave signals and to said timing pulses for producing three phase-displaced ramp reset signals each of which is associated with a respective one of the three square wave signals and has a series of reset pulses periodically recurring at twice the frequency of the A-C power supply voltage, each reset pulse occurring immediately prior to an amplitude excursion in the associated square wave signal;

ramp forming circuitry for developing, from said ramp reset signals, three phase-displaced ramp-shaped signals each of which is associated with a respective one of the three line-to-neutral voltages and has a series of ramp-shaped pulses periodically recurring at twice the frequency of the A-C power supply voltage, each ramp-shaped pulse extending substantially throughout, and occurring in time coincidence with, an entire half cycle of the associated line-to-neutral voltage;

and means including a series of three comparators, each of which compares said d-c control voltage with a respective one of said three ramp-shaped signals, for producing gating signals for triggering the six SCR'"'"'s into conduction at the angles necessary to deliver the desired power flow to the load circuit.

8. A control system according to claim 7 wherein each of said three comparators produces a series of gating pulses periodically recurring at a frequency twice that of the A-C power supply voltage and each pulse occurring during a half cycle of a respective associated one of the three line-to-neutral voltages, the three output signals of the comparators thereby being phase-displaced from each other;

wherein steering logic circuitry, having six outputs, effectively separates and steers the gating pulses from the three comparators to those six outputs, three of the outputs providing the gating pulses occurring during the positive half cycles of respective ones of the three line-to-neutral voltages, while the other three outputs provide the gating pulses occurring during the negative half cycles of respective ones of the three line-to-neutral voltages, the gating pulses at each output thereby occurring at the same frequency as the line-to-neutral voltages;

wherein each of the six outputs of said steering logic circuitry is connected to two different ones of six OR gates such that each OR gate receives the gating pulses occurring during the positive half cycles of one of the line-to-neutral voltages and also the gating pulses occurring during the negative half cycles of one of the other line-to-neutral voltages, each of said six OR gates thereby producing a pair of gating pulses during each cycle; and

wherein said six OR gates are connected to respective ones of six SCR gate drivers each of which produces a gating signal for controlling a respective one of the six SCR'"'"'s, at least two of the SCR'"'"'s being fired into conduction simultaneously in order to provide a conduction path for the load current.