Procedure for manufacturing a roof element

• US 4,499,645 A
• Filed: 05/16/1983
• Issued: 02/19/1985
• Est. Priority Date: 05/16/1983
• Status: Expired due to Fees

• Current Assignee: KONE OY Munkkiniemen
• Original Assignee: Kone Oyj
• Inventors: Luomanen, Asko
• Primary Examiner(s): Moon, Charlie T.
• Application Number:
  US06/495,110
• Time in Patent Office: 645 Days
• Field of Search: 29/445, 29/509, 29/521, 29/514, 29/515, 29/469.5, 29/460, 29/155 R, 52/309.9, 52/581, 52/829, 52/528, 52/537, 52/538, 264/261
• US Class Current: 29/445
• CPC Class Codes: B29C 44/334 Filling the preformed spaces or cavities
• CPC Class Codes: B29L 2031/10 Building elements, e.g. bricks, blocks, tiles, panels, posts, beams frameless domes B29L2025/00, doors B29L2031/724
• CPC Class Codes: E04D 3/352 at least one insulating layer being located between non-insulating layers, e.g. double skin slabs or sheets
• CPC Class Codes: E04D 3/358 with at least one of the layers being offset with respect to another layer
• CPC Class Codes: Y10T 29/49861 Sizing mating parts during final positional association
• CPC Class Codes: Y10T 29/49888 Subsequently coating
• CPC Class Codes: Y10T 29/49906 Metal deforming with nonmetallic bonding
• CPC Class Codes: Y10T 29/49924 of parallel side-by-side elongated members

Abstract

Procedure for manufacturing a roof element wherein in the space between two sheets, that is, between a top and a bottom sheet (2,3), lagging material (1) such as polyurethane is foamed. It is only after foaming the lagging (1) that the folds (4,5) required for joining by machine are profiled by roller forming technique on the margins of the top sheet (2). The invention makes for faster and simpler manufacturing of the roof element. In comparison with procedures now in use, the cutting of the top sheet (2) from stock is simplified, the points of escape will be less, implying better quality, the manufacturing takes less time and continuous moulding, which presents the most efficient manufacturing method at the time, becomes applicable in this process in competitive and technologically sound production of these roof elements.

Claims

1. A manufacturing procedure for a roof element, comprising foaming or affixing by gluing a thermal lagging such as polyurethane in the space between two spaced upper and lower metal sheets located between moulds, said top sheet having co-planar longitudinal edges that extend outwardly beyond said lagging that are to be formed into a folded profile for machine joining to an adjacent roof element, and, wherein subsequent to foaming or affixing the lagging material, deforming by roller forming techniques said free longitudinal edges of the top sheet to profile the joining folds required for joining to adjacent roof elements by machine.