System and method of electrically interconnecting multiple lighting fixtures

• US 4,500,796 A
• Filed: 05/13/1983
• Issued: 02/19/1985
• Est. Priority Date: 05/13/1983
• Status: Expired due to Term

• Current Assignee: Thomas Industries, Inc.
• Original Assignee: Emerson Electric Company
• Inventors: Quin, deceased, Murray L.
• Primary Examiner(s): Eisenzopf, Reinhard J.
• Assistant Examiner(s): Jennings, Derek
• Application Number:
  US06/494,257
• Time in Patent Office: 648 Days
• Field of Search: 307/39, 307/29, 307/140, 307/147, 307/157, 339/28, 339/29 R
• US Class Current: 307/147
• CPC Class Codes: H05B 47/155 Coordinated control of two or more light sources
• CPC Class Codes: H05B 47/175 by remote control

Abstract

A system and method of electrically interconnecting a multiplicity of electrical lighting fixtures is disclosed in which up to three phase AC power and up to five conductors (i.e., one conductor for each phase, a ground conductor, and a neutral conductor) is used in such manner that selected groups or branches of the lighting fixtures may be independently, selectively controlled, and such that wiring to the fixtures and control switches may be readily plugged into place.

Claims

1. An electrical interconnect system for multiple lighting fixtures comprising:

a source of three phase alternating current electrical power;

a plurality of lighting fixtures;

a first switching cable assembly between said power source and successive lighting fixtures;

a plurality of power cables, each cable having a first, a second, a third, a fourth, and a fifth lead, one of said power cables extending from said power source to said first switching cable assembly;

said first switching cable assembly having internal circuit connections for connecting a first series of lighting fixtures to at least said first, second, and fourth leads with said fixtures of said first series of fixtures being energized by at least a first phase of said three phase electrical power;

a first switch connected to said first switching cable assembly for selectively energizing and de-energizing said first series of lighting fixtures;

a second switching cable assembly electrically connected to said first switching cable assembly via others of said power cables;

means between said first and second switching cable assemblies for cross-connecting the leads of said power cables from said first switching cable assembly to said cross-connecting means with other leads in said power cables from said cross-connecting means to said second switching cable assembly such that said first lead from said first switching cable assembly becomes the third lead to said second switching cable assembly, said third lead from said first switching cable assembly becomes said fifth lead to said second switching cable assembly, and said fifth lead from said first switching cable assembly becomes said first lead to said second switching cable assembly;

said second switching cable assembly having internal circuit connections for connecting a second series of lighting fixtures to said third, second and fourth leads relative to said first switching cable assembly with the lighting fixtures of said second series of lighting fixtures being energized by a second phase of said three phase electrical power; and

a second switch connected to said second switching cable assembly with said first switch being operable to control energization and de-energization of said first series of fixtures without interference with the operation of said second series of lighting fixtures and with said second switch being operable to control energization and de-energization of said second series of lighting fixtures without interference with the operation of said first series of lighting fixtures.

2. An electrical interconnect system as set forth in claim 1 further comprising:

a third switching cable assembly electrically connected to said second switching cable assembly via power cables;

means between said second and third switching cable assemblies for cross-connecting the leads of said cable from said first and second switching cable assemblies to said second cross-connecting means with other leads in said power cable from said cross-connecting means to said third switching cable assembly such that said first lead from said first switching cable assembly becomes said third lead of said third switching cable assembly, said second lead of said first switching cable assembly becomes the fifth lead of said third switching cable assembly, and such that said fifth lead of said first switching cable assembly becomes the first lead of said third switching cable assembly;

said third switching cable assembly having internal circuit connections for connecting a third series of lighting fixtures to said fifth, second, and fourth leads relative to said first switching cable assembly with the lighting fixtures of said third series of lighting fixtures being energized by a third phase of said three phase electrical power; and

a third switch connected to said third switching cable assembly with said third switch being operable to control energization and de-energization of said third series of lighting fixtures without interference with the operation of either the first or second series of lighting fixtures.

3. In an electrical interconnect system as set forth in claim 1 wherein said cross-connect means is a power cable having said first through fifth power leads in order at one end thereof with the first, third and fifth leads at the power in end of said cross connect means becoming the fifth, second, first, fourth, and third at the power out end of said power cable.

4. An electrical interconnect system as set forth in claim 1 wherein said cross connect means is a coupler having a body with a power-in receptacle at one end and with a power-out receptacle at the other end and further having five terminals in each receptacle and having internal conductors selectively connecting a terminal at the power-in receptacle with a desired terminal at the power-out receptacle, with the first terminal at the power-in receptacle being connected to the fifth terminal of the power-out receptacle, with the third terminal of the power-in receptacle being connected to the first terminal of the power-out receptacle, and with the fifth terminal of the power-in receptacle being connected to the third terminal of the power-out receptacle and with the second and fourth terminals of the power in receptacle being connected to respective second and fourth terminals of the power-out receptacle.

5. An electrical interconnect system as set forth in claim 1 wherein each of switching cable assemblies comprises a housing having a power-in receptacle for receiving a respective power cable, a second receptacle for receiving another power cable constituting a power-through cable, said power-in and said power-out receptacles each having five terminals therewithin and said switching cable assembly further having conductor means connecting the terminals of said power-in receptacle with corresponding terminals of said power-out receptacle such that the order of the leads of the power-out receptacle is the same as the leads of said power-in receptacle;

said switching cable assembly further having a third receptacle having five terminals therein, the third receptacle receiving a power cable for energization of a respective series of lighting fixtures with a single phase of said three phase power, said switching cable assembly having means interconnecting the terminals of said third receptacle with the terminals of said power-in receptacle such that when the series of lighting fixtures is energized, the first, third, and fifth terminals of the third receptacle are electrically connected to the first terminal of the power-in receptacle and such that the second and fourth terminals of the third receptacles are electrically connected to the second and fourth terminals of the power-in receptacle.

6. An electrical interconnect system as set forth in claim 1 wherein two phase electrical power is supplied to said first series of lighting fixtures by said first switching cable assembly, and wherein said first switch for said first switching cable assembly is operable for selectively, independently controlling the first and second phase power circuits in said first series of lighting fixtures, and wherein said lighting fixtures in said first series of lighting fixtures have a first group of lamps having a first ballast connected thereto and a second group of lamps with a second ballast connected thereto, said first ballast being connected to said first power phase and said second ballast being connected to said second power phase such that upon selected operation of said first switch one or both groups of lamps may be selectively energized and de-energized thereby to give multi-level lighting control of said fixtures.

7. Method of interconnecting a plurality of lighting fixtures into one or more series of successive fixtures with the fixtures being energized by means of three phase alternating current electrical power utilizing five lead power cables with each of the series of fixtures being selectively energizable and de-energizable with respect to and independently relative to one another, said method comprising the steps of:

extending a first power cable having a first, a second, a third, a fourth, and a fifth lead therein from a source of three phase alternating current electrical power;

connecting said first power lead to a first switching cable assembly;

branching a first circuit from said first switching cable assembly for energizing said first series of lighting fixtures at least with said first series of lighting fixtures being energized by a first phase of power using said first, second, and fourth leads;

connecting a remotely operable first switch to said first switching cable assembly for selectively controlling energization and de-energization of said first series of lighting fixtures;

continuing said three phase power from said first switching cable assembly to a second switching cable assembly with the leads exiting the first switching cable assembly being in the same order as the leads entering said first switching cable assembly;

cross connecting said leads between said first and second switching cable assemblies such that said first lead from said first switching cable assembly becomes the fifth lead to said second switching cable assembly, said third lead from said first switching cable assembly becomes the first lead to said second switching cable assembly, and so that said fifth lead from said first switching cable assembly becomes the third lead to said second switching cable assembly;

branching a second circuit from said second switching cable assembly for energizing a second series of fixtures by a second phase of said three phase electrical power using said third, second, and fourth leads relative to said first switching cable assembly; and

connecting a remotely operable second switch to said second switching cable assembly for selectively controlling energization and de-energization of said second series of fixtures.

8. Method of claim 7 wherein the method further comprises the steps of continuing said three phase power from said second switching cable assembly to a third switching cable assembly with the leads exiting said second switching cable assembly being in the same order as the leads entering said second switching cable assembly;

cross-connecting said leads between said second and said third switching cable assemblies such that said first lead from said second switching cable assembly becomes the fifth lead to said third switching cable assembly, said third lead from said second switching cable assembly becomes the first lead to said third switching cable assembly, and so that said fifth lead from said second switching cable assembly becomes the third lead to said third switching cable assembly;

branching a third circuit from said third switching cable assembly for energizing a third series of fixtures by third phase of electrical power of said three phase electrical alternating current power source using said third, second, and fourth leads relative to said first switching cable assembly; and

connecting a remotely operable third switch to said third switching cable assembly for selectively controlling energization and de-energization of said third series of fixtures.

9. An electrical interconnect system for multiple lighting fixtures energized by a source of three phase alternating current electrical power, said system comprising:

a plurality of lighting fixtures;

a first switching cable assembly between said power source and successive lighting fixtures;

a power cable having at least a first phase lead, a second phase lead, a third phase lead, and a neutral lead, one of said power cables extending from said power source to said first switching cable assembly;

said first switching cable assembly having internal circuit connections for connecting a first series of lighting fixtures to at least said first phase lead and to said neutral lead with said fixtures of said first series of fixtures being energized by said first phase of said three phase electrical power;

a first switch connected to said first switching cable assembly for selectively energizing and de-energizing said first series of lighting fixtures;

a second switching cable assembly electrically connected to said first switching cable assembly via others of said power cables;

means between said first and second switching cable assemblies for cross-connecting the leads of said power cables from said first switching cable assembly to said cross-connecting means with the leads in said power cables from said cross-connecting means to said second switching cable assembly such that said one of the other phase leads from said first switching cable assembly becomes the first phase lead to said second switching cable assembly, and the remaining phase lead from said first switching cable assembly becomes the second phase lead to said second switching cable assembly; and

said second switching cable assembly having internal circuit connections for connecting a second series of lighting fixtures to said first phase lead of said second switching cable assembly with the lighting fixtures of said second series of lighting fixtures being energized by another phase of said three phase electrical power.

10. An electrical interconnect system as set forth in claim 9 wherein a second switch is connected to said second switching cable assembly with said first switch being operable to control energization and de-energization of said first series of fixtures without interference with the operation of said second series of lighting fixtures and with said second switch being operable to control energization and de-energization of said second series of lighting fixtures without interference with the operation of said first series of lighting fixtures.

11. An electrical interconnect system as set forth in claim 10 further comprising:

a third switching cable assembly electrically connected to said second switching cable assembly via others of said power cables;

second means between said second and third switching cable assemblies for cross-connecting the leads of the power cable from said first and second switching cable assemblies to said second cross-connecting means with other leads in said power cable from said cross-connecting means to said third switching cable assembly such that the remaining phase lead from said first switching cable assembly becomes the first phase lead of said third switching cable assembly; and

said third switching cable assembly having internal circuit connections for connecting a third series of lighting fixtures thereto with the lighting fixtures of said third series of lighting fixtures being energized by a third phase of said three phase electrical power.

12. An electrical interconnect system as set forth in claim 11 wherein a third switch is connected to said third switching cable assembly with said third switch being operable to control energization and de-energization of said third series of lighting fixtures without interference with the operation of either the first or second series of lighting fixtures.

13. In an electrical interconnect system as set forth in claim 9 wherein said cross-connecting means is a power cable having first through fifth leads in order at one end thereof with the first, third and fifth leads at the power in end of said cross connect means becoming the fifth, second, first, fourth, and third leads at the power out end of said power cable.

14. An electrical interconnect system as set forth in claim 9 wherein said cross connecting means is a coupler having a body with a power-in receptacle at one end and with a power-out receptacle at the other end and further having five terminals in each recptacle and having internal conductors selectively connecting a terminal at the power-in receptacle with a desired terminal at the power-out receptacle, with the first terminal at the power-in receptacle being connected to the fifth terminal of the power-out receptacle, with the third terminal of power-in receptacle being connected to the first terminal of the power-out receptacle and with the fifth terminal of the power-in receptacle being connected to the third terminal of the power-out receptacle and with the second and fourth terminals of the power in receptacle being connected to respective second and fourth terminals of the power-out receptacle.

15. An electrical interconnect system as set forth in claim 9 wherein each of switching cable assemblies comprises a housing having a power-in receptacle for receiving a respective power cable, a power-out receptacle for receiving another power cable constituting a power-through cable, said power-in and said power-out receptacles each having five terminals including a ground and a neutral therewithin and said switching cable assembly further having conductor means connecting the terminals of said power-in receptacle with corresponding terminals of said power-out receptacle such that the order of the leads of the power-out receptacle is the same as the leads of said power-in receptacle;

said switching cable assembly further having a third receptacle having five terminals therein, the third receptacle receiving a power cable for energization of a respective series of lighting fixtures with a single phase of said three phase power, said switching cable assembly having means interconnecting the terminals of said third receptacle with the terminals of said power-in receptacle such that when the series of lighting fixtures is energized, at least the first terminal of the third receptacle is electrically connected to the first terminal of the power-in receptacle and such that the ground and the neutral terminals of the third receptacle are electrically connected to the respective ground and neutral terminals of the power-in receptacle.

16. An electrical interconnect system as set forth in claim 9 wherein two phase electrical power is supplied to said first series of lighting fixtures by said first switching cable assembly, and wherein said first switch for said first switching cable assembly is operable for selectively, independently controlling the first and second phase power circuits in said first series of lighting fixtures, and wherein said lighting fixtures in said first series of lighting fixtures have a first group of lamps having a first ballast connected thereto and a second group of lamps with a second ballast connected thereto, said first ballast being connected to said first power phase and said second ballast being connected to said second power phase such that upon selected operation of said first switch one or both groups of lamps may be selectively energized and de-energized thereby to give multi-level lighting control of said fixtures.

17. Method of interconnecting a plurality of lighting fixtures into one or more series of successive fixtures with the fixtures being energized by means of three phase alternating current electrical power utilizing five lead power cables with each of the series of fixtures being selectively energizable and de-energizable with respect to and independently relative to one another, said method comprising the steps of:

extending a first power cable having a first phase lead, a second phase lead, a third phase lead, and a neutral lead therein from a source of three phase alternating current electrical power;

connecting a first power cable to a first switching cable assembly;

branching a first circuit from said first switching cable assembly for energizing said first series of lighting fixtures at least with said first series of lighting fixtures being energized by a first phase of power using at least said first phase lead and said neutral lead;

connecting a remotely operable first switch to said first switching cable assembly for selectively controlling energization and de-energization of said first series of lighting fixtures;

continuing at least two phase power from said first switching cable assembly to a second switching cable assembly;

cross connecting said leads between said first and second switching cable assemblies such that said second phase lead from said first switching cable assembly becomes the first phase lead to said second switching cable assembly;

branching a second circuit from said second switching cable assembly for energizing a second series of fixtures by a second phase of said three phase electrical power using said second phase lead and said neutral lead from said first switching cable assembly; and

connecting a remotely operable second switch to said second switching cable assembly for selectively controlling energization and de-energization of said second series of fixtures.

18. Method of claim 17 further comprising continuaing all three phases of said power from said first switching cable assembly to said second switching cable assembly in the same order as they are received in said first switching cable assembly.

19. Method of claim 18 wherein the method further comprises the steps of continuing said three phase power from said second switching cable assembly to a third switching cable assembly with the leads exiting said second switching cable assembly being in the same order as the leads entering said second switching cable assembly;

cross-connecting said leads between said second and said third switching cable assemblies such that said second phase lead from said second switching cable assembly carrying the third phase of electrical power from said first switching cable assembly becomes the first lead to said third switching cable assembly, so that said first lead to said third switching cable assembly carries the third phase of electrical power;

branching a third circuit from said third switching cable assembly for energizing a third series of fixtures by third phase of electrical power of said three phase electrical alternating current power source using at least said third phase lead and said neutral leads from said first switching cable assembly; and

connecting a remotely operable third switch to said third switching cable assembly for selectively controlling energization and de-energization of said third series of fixtures.