Automatic syringe filling system

• US 4,501,306 A
• Filed: 11/09/1982
• Issued: 02/26/1985
• Est. Priority Date: 11/09/1982
• Status: Expired due to Fees

• Current Assignee: Collagen Corp. (Abbvie Incorporated)
• Original Assignee: Collagen Corp. (Abbvie Incorporated)
• Inventors: Chu, George, Casella, Sharon
• Primary Examiner(s): Marcus, Stephen
• Application Number:
  US06/440,324
• Time in Patent Office: 840 Days
• Field of Search: 141/7, 141/26, 141/27, 141/195, 141/95, 141/94, 141/207, 141/21-25, 141/28, 141/18, 141/192, 141/193, 141/243, 141/237, 141/246, 141/247, 141/238, 141/242, 141/244, 141/245
• US Class Current: 141/94
• CPC Class Codes: B65B 3/003 Filling medical containers such as ampoules, vials, syringes or the like

Abstract

An automatic syringe filling system includes a pump for supplying liquid under pressure to a manifold that distributes the liquid to each of a plurality of syringes. Microswitches disposed at predetermined positions detect when the plunger of each syringe connected to the manifold has been extended a particular distance determined by the desired fill volume. When all of the plungers are extended this distance, the supply of liquid to the manifold is discontinued by closing a valve and deactuating the pump.

Claims

1. Apparatus for automatically filling each of a plurality of syringes substantially simultaneously with a predetermined amount of fluid, comprising:

a manifold having an input port for receiving the fluid and a plurality of output ports each adapted to be connected to one of said plurality of syringes;

a single pump for supplying the fluid to the input port of said manifold;

a plurality of detectors respectively located at predetermined spaced positions from the output ports of said manifold so as to detect when the plunger of each syringe connected to said manifold has been extended a predetermined amount; and

means responsive to said detectors for interrupting the supply of fluid to said manifold when all of the plungers of syringes connected to said manifold have been extended by said predetermined amount.

2. The apparatus of claim 1 wherein said interrupting means includes a valve interposed between said pump and said input port that is closed in response to detection of all of the plungers being extended by said predetermined amount.

3. The apparatus of claim 1 wherein said interrupting means includes means for deactuating said pump.

4. The apparatus of claim 2 wherein said valve is a three-way valve having a common port connected to said input port of said manifold, one input port connected to said pump, and a second input port connected to a source of vacuum.

5. The apparatus of claim 4 further including means responsive to a signal indicating the initiation of a filling sequence for automatically actuating said valve to first connect said manifold to said source of vacuum and subsequently connect said manifold to said pump.

6. The apparatus of claim 5 wherein said actuating means includes a three-position cylinder/piston system connected to said valve.

7. The apparatus of claim 1 wherein said predetermined spaced positions for said detectors are adjustable.

8. The apparatus of claim 1 further including means for limiting the amount by which the plungers of syringes connected to said manifold can be extended.

9. The apparatus of claim 8 wherein said limiting means comprises at least one limit plate disposed at at least one of said predetermined spaced positions.

10. The apparatus of claim 9 wherein at least one of said detectors is mounted on said limit plate.

11. The apparatus of claim 9 further including means for moving said limit plate between said predetermined spaced position and a remote position.

12. The apparatus of claim 11 wherein said moving means includes an adjustably positionable cylinder/piston arrangement.

13. The apparatus of claim 1 wherein said detectors comprise microswitches.

14. A system for automatically filling each of a plurality of syringes substantally simultaneously with a predetermined amount of fluid, comprising:

a manifold having an inlet port for receiving the fluid and a plurality of output ports each adapted to be connected to one of said plurality of syringes;

a single pump for supplying the fluid under pressure to said manifold;

a valve for selectively placing said pump in fluid communication with said manifold;

support means adapted to be connected to each of said plurality of syringes to support said syringes at respective predetermined positions;

a limit plate disposed at a predetermined distance from said support means so as to be contacted by the plunger of a at least one syringe connected to said support means during the filling thereof, said distance being related to said predetermined amount of fluid;

sensing means for detecting when the plunger of each syringe connected to said support means is extended a certain distance by virtue of the syringe being filled with said predetermined amount of fluid; and

means responsive to a signal from said sensing means indicating that the plungers of all syringes connected to said support means are extended said certain distance for deactuating at least one of said pump and said valve to thereby interrupt the supply of fluid to said manifold.

15. The system of claim 14 wherein said manifold forms part of said support means.

16. The system of claim 14 wherein said sensing means includes a plurality of microswitches, at least one of which is mounted on said limit plate.

17. The system of claim 14 wherein said valve also selectively connects said manifold to a vacuum source.

18. The system of claim 14 wherein said predetermined distance is adjustable.

19. The system of claim 14 wherein the means responsive to a signal from said sensing means is for deactuating said valve.

20. The system of claim 14 which further includes means for moving said limit plate between said predetermined distance and a remote position.

21. An apparatus for automatically filling a syringe with a predetermined amount of fluid, comprising:

a pump for supplying the fluid under pressure;

means for supporting a syringe to be filled at a predetermined location;

a valve for selectively placing the pump in fluid communication with a syringe supported by said support means to thereby fill the same;

sensing means for detecting when the plunger of a syringe supported by the support means has extended a predetermined distance during the filling thereof, said distance being related to said predtermined amount of fluid; and

means responsive to said sensing means for deactuating said valve to thereby interrupt the supply of fluid to a syringe supported by the support means.

22. The apparatus of claim 21 further including a limit plate for inhibiting the plunger of a syringe supported by said support means from being extended beyond said predetermined distance.

23. The apparatus of claim 22 wherein said sensing means comprises a microswitch mounted on said limit plate.

24. The apparatus of claim 22 which further includes a means for moving said limit plate between said predetermined distance and a remote position.