Electronic clutch for electric tools of selectable speed

• US 4,503,370 A
• Filed: 10/13/1983
• Issued: 03/05/1985
• Est. Priority Date: 10/26/1982
• Status: Expired due to Term

• Current Assignee: Micro Power Systems, Inc. (Maxlinear Incorporated), Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Cuneo, Guiseppe
• Primary Examiner(s): Weldon, Ulysses
• Application Number:
  US06/541,695
• Time in Patent Office: 509 Days
• Field of Search: 173/5, 173/7, 173/12, 310/50, 361/88, 361/89, 361/23, 361/24, 361/28, 361/29, 361/30, 361/31, 361/33, 361/100, 361/78, 361/86, 318/434, 318/345 R, 318/305, 318/445, 318/447, 318/458, 318/358, 318/345 G, 318/345 H, 318/345 D, 318/329, 318/341
• US Class Current: 388/819
• CPC Class Codes: H02P 25/14 Universal motors H02P25/12 takes precedence
• CPC Class Codes: Y10S 388/903 Protective, e.g. voltage or current limit
• CPC Class Codes: Y10S 388/917 Thyristor or scr

Abstract

An electronic clutch for a multispeed electric tool includes a voltage sensor having a D.C. voltage output proportional to the current absorbed by the tool'"'"'s motor and dependent on the motor operating temperature. A comparator compares this D.C. voltage with a suitably generated reference voltage, and if the former exceeds the latter it blocks the oscillation of an oscillator which via a power circuit controls a triac provided in the motor power supply circuit. Blocking the oscillator causes the deactivation of the triac, and thus stops the motor. The proportionality constant of the D.C. voltage, or that of the reference voltage, can be varied as a function of the tool operating speed. For this purpose, the voltage sensor or, respectively, the reference voltage generator includes a voltage divider in which resistors are provided which can be cut in or out by means of electric contacts controlled by the tool'"'"'s speed change mechanism.

Claims

1. An electronic clutch, for an electric tool, in combination with a motor speed change device for selecting different speeds of operation of the tool'"'"'s motor, the electronic clutch comprising:

voltage sensor means for generating an output voltage proportional to the current drawn by the tool'"'"'s motor;

reference voltage generator means for generating a reference voltage;

a comparator having inputs connected respectively to said voltage sensor means and said reference voltage generator means and arranged to compare said generated voltages with each other and produce an output dependent upon such comparison;

an electronic circuit to which the output of said comparator is connected and arranged to interrupt the power supply to the tool'"'"'s motor when said comparator determines that the output voltage generated by said voltage sensor means exceeds said reference voltage;

a voltage varying device included in one of said means and coupled to said motor speed change device, said voltage varying device proportionally varying the voltage generated by said one of said means in accordance with the operating speed selected for the tool'"'"'s motor;

a differentiating circuit connected between the output of said voltage sensor means and the respective input of said comparator;

an inhibitor circuit arranged to prevent operation of said differentiating circuit for a predetermined time at the instant the tool'"'"'s motor is started; and

said inhibitor circuit comprising a transistor having a collector connected to said comparator, an emitter connected to ground, and a base connected to ground via a resistor, said base also being connected via a capacitor and a resistor to said electronic circuit.

2. The electronic clutch of claim 1, wherein said voltage varying device comprises a voltage divider having at least one resistor which can be cut in and out by a switch controlled by the tool'"'"'s speed change device.

3. The electronic clutch of claim 2, wherein said voltage divider is included in said reference voltage generator means.

4. An electronic clutch, for an electric tool, in combination with a motor speed change device for selecting different speeds of operation of the tool'"'"'s motor, the electronic clutch comprising:

a voltage sensor unit for generating a D.C. output voltage proportional to the current drawn by the tool'"'"'s motor and dependent on the motor operating temperature;

a reference voltage unit for generating a D.C. reference voltage;

one of the generated voltages being varied by the selection of the operating speed of the tool'"'"'s motor;

a comparator having inputs connected to said voltage sensor unit and said reference voltage unit and arranged to compare said generated voltages with each other;

an electronic circuit connected to the output of said comparator and arranged to interrupt the power supply to the tool'"'"'s motor when said comparator determines that the output voltage generated by said voltage sensor unit exceeds said reference voltage, said electronic circuit including a blockable oscillator and a triac;

a voltage divider coupled to said motor speed change device for providing an output voltage in accordance with the operating speed selected for the tool'"'"'s motor, said voltage divider having at least one resistor which can be cut in and out by a switch controlled by said motor speed change device, and said voltage divider being incorporated in one of said units for proportionally varying said one of said generated voltages;

a differentiating circuit disposed at the output of said voltage sensor unit;

an inhibitor circuit arranged to prevent operation of said differentiating circuit for a predetermined time at the instant the tool'"'"'s motor is started;

a soft start circuit operational during motor starting to keep said oscillator in the blocked condition during negative half waves of an A.C. supply voltage connected to the tool;

a power circuit sensitive to blocking of said oscillator and being connected between the output of said oscillator and the control electrode of said triac; and

a threshold circuit which acts on said power circuit to delay triggering of said triac for a predetermined time at the instant the tool'"'"'s motor is started.

5. The electronic clutch of claim 4, wherein said voltage divider is included in said reference voltage generator.