Continuous forms refolder for high speed printers

• US 4,504,051 A
• Filed: 04/12/1979
• Issued: 03/12/1985
• Est. Priority Date: 04/12/1979
• Status: Expired due to Term

• Current Assignee: Genicom, LLC
• Original Assignee: Genicom Corp.
• Inventors: Bittner, John R., Billings, Ralph S., Berrey, Harry R.
• Primary Examiner(s): EICKHOLT, EUGENE H
• Application Number:
  US06/029,390
• Time in Patent Office: 2,161 Days
• Field of Search: 270/61 F, 270/31, 270/39-40, 270/73, 270/79, 270/61 R, 270/82, 270/85, 226/24, 226/45
• US Class Current: 270/40
• CPC Class Codes: B65H 1/18 controlled by height of pile
• CPC Class Codes: B65H 2701/11231 Fan-folded material or zig-zag or leporello
• CPC Class Codes: B65H 45/1015 Folding webs provided with predefined fold lines; Refolding prefolded webs, e.g. fanfolded continuous forms

Abstract

Refolder for a fan-folded web which automatically adjusts the height of the area in which refolding takes place to accommodate different speeds of movement and volume of fan-folded paper.

Claims

1. An arrangement for refolding and stacking fanfold paper emerging from a printer, said paper having transversely extending folds which are longitudinally spaced with alternate folds pointing in opposite directions and wherein at least one fold of said paper is properly oriented on a platform on which subsequent folds are to be stacked comprising a first station for receiving said paper from said printer and for driving said received web longitudinally toward said platform for refolding and--stacking in the region between said first station and said platform, said first station located a given distance above said platform and centered between alternate folds of the paper stacked on said platform, means for indicating when the top of the stacked paper on said platform has reached a predetermined distance from said first station to produce a control signal, and means responsive to said control signal for moving said first station to increase the distance between said first station and said top of said stack by a predetermined amount for additional stacking.

2. An arrangement according to claim 1 wherein the transverse folds are equallly spaced along said paper, the length of the paper between successive folds is L, said given distance being substantially equal to L divided by 2, means for forcing the refolding of said web along its transversely extending folds comprising said predetermined amount being dimensioned to result in said given distance being re-established.

3. An arrangement for stacking a continuous web of material, available from a source, predisposed to fold in a zigzag manner wherein said web has fold lines regularly spaced theralong defining forms of a given length and wherein at least one fold of said web is properly oriented on a platform on which subsequent folds are to be stacked comprising an elevator for receiving said web from said source, said elevator located a given distance above said platform and centered between alternate folds of the web stacked on said platform, said elevator comprising means for driving said received web longitudinally toward said platform, means responsive to the top of the stacked web on said platform having reached a predetermined distance from said elevator for increasing the distance between said elevator and said top of said stack by an amount to enable further stacking.

4. An arrangement according to claim 3 wherein said amount is dimensioned to result in said given distance being reestablished.

5. An arrangement for refolding an elongated web, available from a source, having transversely extending folds which are longitudinally spaced with alternate folds pointing in opposite directions and wherein at least one fold of said elongated web is properly oriented on a platform on which subsequent folds of said web are to be stacked comprising a first station for receiving said elongated web from said source, said first station located a given distance above said platform, centered between alternate folds of the web stacked on said platform and comprising means for driving said received web longitudinally toward said platform for refolding and stacking on the platform in the region between said first station and said platform, means for sensing when the top of the stacked web on said platform has reached a predetermined distance from said first station to produce a control signal, means responsive to said control signal for increasing the distance between said first station and said top of said stack by a predetermined amount for additional stacking, and means for vibrating the stack of web on said platform during refolding.

6. An arrangement for refolding an elongated web, available from a source, having transversely extending folds which are longitudinally spaced with alternate folds pointing in opposite directins and wherein at least one fold of said elongated web is properly oriented on a platform on which subsequent folds of said web are to stacked comprising a first station for receiving said elongated web from said source, said first station located a given distance above said platform, centered between alternate folds of the web stacked on said platform and comprising means for driving said received web longitudinally toward said platform for refolding and stacking on the platform in the region between said first station and said platform, means for sensing when the top of the stacked web on said platform has reached a predetermined distance from said first station to produce a control signal, means responsive to said control signal for increasing the distance between said first station and said top of said stack by a predetermined amount for additional stacking, and means for oscillating the stack fo web on said platform about an axis substantially midway between and parallel to the folded web edges of said stack.

7. An arrangement for refolding an elongated web, available from a source, having transversely extending folds which are longitudinally spaced with alternate folds pointing in opposite directions and wherein at least one fold of said elongated web is properly oriented on a platform on which subsequent folds of said web are to be stacked comprising a first station for receiving said elongated web from said source, said first station located a given distance above said platform, centered between alternate folds of the web stacked on said platform and comprising means for driving said received web longitudinally toward said platform for refolding and stacking on the platform in the region between said first station and said platform, means for sensing when the top of the stacked web on said platform has reached a predetermined distance from said first station to produce a control signal, means responsive to said control signal for increasing the distance between said first station and said top of said stack by a predetermined amount for additional stacking, and means to assist in the refolding of said web, said last named means comprising suspended gravity flexible weights positioned to physically contact said longitudinally driven web on its journey to the platform and restrain the horizontal component of movement of said web.