Egg transfer system

• US 4,505,373 A
• Filed: 07/01/1982
• Issued: 03/19/1985
• Est. Priority Date: 07/01/1982
• Status: Expired due to Term

• Current Assignee: Diamond Automations, Inc.
• Original Assignee: Diamond Automations, Inc.
• Inventors: Thomas, Leslie P.
• Primary Examiner(s): Valenza, Joseph E.
• Assistant Examiner(s): Shane, Kyle E.
• Application Number:
  US06/394,443
• Time in Patent Office: 992 Days
• Field of Search: 198/488, 198/504, 198/505, 198/774, 198/432, 198/427, 198/479, 209/513
• US Class Current: 198/432
• CPC Class Codes: A01K 43/00 Testing, sorting or cleaning eggs investigating or analysing eggs, e.g. by candling G01N33/08; Conveying devices for batteries A01K31/165; Pick-up devices
• CPC Class Codes: B65B 23/08 using grippers
• CPC Class Codes: B65G 47/846 Star-shaped wheels or wheels equipped with article-engaging elements
• CPC Class Codes: B65G 47/8815 Reciprocating stop, moving up or down in the path of the article

Abstract

An egg transfer system suitable for advancing eggs in an egg grader from a candling station to a weighing station at which the eggs are each deposited and individually weighed. The grade of each individual egg is recorded after which the eggs are advanced to a lifting apparatus adapted to rotatably lift and transfer the eggs to a conveying conveyor for delivery to predetermined packers disposed downstream thereof.

Claims

1. An egg transfer system adapted to move an egg through a weighing station which comprises:

a first egg holding station onto which the egg is fed;

an egg weighing station disposed in line with and downstream of said first egg holding station;

a second egg holding station disposed in line with and downstream of said weighing station;

advancing means rotatably movable with respect to each of said stations adapted to engage an egg from the underside during the rotary movement thereof and advance the egg from one station to another; and

lifting means adapted to engage an egg from the underside thereof and lift the egg from said second holding station, said lifting means being rotationally and reciprocally movable with respect to said second egg holding station, said rotational movement thereof being about an axis generally parallel to the line formed by said stations to facilitate the engagement and lifting of the egg by said lifting means during the upward rotational movement thereof, said reciprocal movement being generally along the line formed by said stations and sufficient to reciprocate said lifting means away from said second egg holding station as said advancing means is being moved thereto.

2. The egg transfer system of claim 1 wherein said first egg holding station comprises a narrow elongated member including an egg receiving section therein and wherein said lifting means includes a pair of egg engaging surfaces sufficiently spaced from one another a distance at least equal to the width of said narrow elongated member and weighing station to permit said surfaces to move upwardly thereover and engage an egg disposed thereon from the underside thereof.

3. The egg transfer system of claim 1 wherein said lifting means comprises:

an elongated lifting member having an egg receiving section therein adapted to engage an egg at said second holding station from the underside thereof and lift the egg therefrom;

a crank member coupled to said lifting member;

rotary drive means coupled to said crank member for rotationally driving said lifting member with respect to said second egg holding station, the drive axis of said crank member being offset with respect to said second egg holding station so that said lifting member is rotationally movable into engagement with said second egg holding station from the underside thereof to effect lifting of an egg disposed at said second egg holding station upwardly and away therefrom; and

reciprocating drive means coupled to said lifting member for reciprocally moving said lifting member toward and away from said second egg holding station.

4. The egg transfer system of claim 3 which further includes a carriage assembly adapted to be conveyed in a generally linear direction through a line generally tangent to the path of said rotary driven lifting member, said carriage assembly including a pair of oppositely disposed egg engaging members being pivotally movable with respect to one another so as to engage and close upon the egg being transferred from said lifting member, said engaging members having a downwardly depending curved portion contoured to conform to the shape of the egg to facilitate a holding engagement therewith, and means coupled to said egg engaging members adapted to pivotally close said members upon one another as said carriage assembly passes said lifting member thereby transferring the egg to said carriage assembly.

5. The egg transfer system of claim 4 wherein said second egg holding station and said elongated lifting member each comprise a narrow elongated member including a pair of egg receiving sections therein, and wherein said carriage assembly includes two pairs of egg engaging members to facilitate the simultaneous transfer of two eggs from said lifting member to said carriage assembly.

6. An egg transfer system for advancing an egg from a candling station to a weighing station which comprises:

a narrow elongated egg holding means disposed adjacent the candling station and on which the egg is supported, said egg holding means having an inclined surface to facilitate a gravity feed of the eggs from the candling station onto said holding means;

a weighing station disposed adjacent said egg holding means and including a weighing means thereat adapted to weigh an egg disposed thereon;

transfer means rotatably movable with respect to said egg holding means and weighing station adapted to engage an egg from the underside thereof and transfer the egg from one position to another, said transfer means including a pair of egg engaging surfaces sufficiently spaced from one another a distance at least equal to the width of said narrow elongated holding means and weighing means to permit said egg engaging surfaces to move upwardly thereover and engage an egg disposed thereon from the underside thereof; and

drive means coupled to said transfer means for driving said egg engaging surfaces with respect to said holding means and weighing station in a generally elliptical path so as to enable said egg engaging surfaces to advance an engaged egg therefrom, said transfer means further including a generally horizontal upper section and a downwardly depending inclined section connected thereto, said downwardly inclined section being coupled at the lower end thereof to said drive means, said drive means comprising a drive motor, a member rotatably driven by said drive motor and being pivotally connected to said lower end of said downwardly inclined section, a second crank member rotatably driven by said drive motor and a connecting linkage pivotally coupled at one end thereof to said second crank member and at the other end thereof being pivotally coupled to said inclined section at a point above that of said first crank member to drive said horizontal upper section of said transfer means in a generally elliptical path with the motion between said holding means and weighing station being along the major axis of said elliptical path.

7. The egg transfer system of claim 6 wherein said transfer means includes a generally horizontal upper section having at least two egg receiving sections in said spaced surfaces.

8. The egg transfer system of claim 6 which further includes a second narrow elongated egg holding means disposed downstream of said weighing station and lifting means adapted to engage an egg from the underside thereof and lift the egg from said second holding means, said lifting means being rotationally and reciprocally movable with respect to said second egg holding means, said rotational movement thereof being about an axis generally parallel to that of said second elongated egg holding means to facilitate the engagement and lifting of the egg by said lifting means during the upward rotational movement thereof, said reciprocal movement being generally in line with said second elongated holding means and sufficient to reciprocate said lifting means away from said second egg holding means as said transfer means is being moved thereto.

9. The egg transfer system of claim 8 which further includes a carriage assembly adapted to be conveyed in a generally linear direction through a line generally tangent to the path of said rotary driven lifting means, said carriage assembly including a pair of oppositely disposed egg engaging members being pivotally movable with respect to one another so as to engage and close upon the egg being transferred from said lifting means, said engaging members having a downwardly depending curved portion contoured to conform to the shape of the egg to facilitate a holding engagement therewith, and means coupled to said egg engaging members adapted to pivotally close said members upon one another as said carriage assembly passes said lifting means thereby transferring the egg to said carriage assembly.

10. A method of transferring eggs through a weighing station at which the eggs are graded according to their respective size comprising the steps of:

transferring the eggs away from a candling area;

advancing the eggs from the candling area to a weighing station by reciprocally moving said eggs in a vertical and a horizontal direction;

weighing the eggs at the weighting station;

advancing the eggs from the weighing station to a holding station by reciprocally moving said eggs in a vertical and a horizontal direction;

lifting the eggs from the holding station from the underside thereof and rotating the eggs upwardly with respect thereto about an axis generally parallel to a line formed by said candling, weighing and holding stations;

routing an egg engaging carriage assembly with the egg engaging members facing downwardly in a line generally tangent to the path of the upwardly rotating eggs and approximately perpendicular to the line formed by said candling, weighing and holding stations;

engaging the eggs being upwardly rotated with the downwardly depending egg engaging members of the carriage assembly; and

closing the egg engaging members on the upwardly rotated eggs whereby said eggs are conveyed by said egg engaging members along a line substantially perpendicular to the line formed by said candling, weighing and holding stations.

11. The method of claim 10 wherein said step of lifting the eggs from the holding station from the underside thereof and rotating the eggs upwardly with respect thereto further includes the step of reciprocally moving the lifted eggs away from the holding station.

12. The method of claim 11 wherein said step of rotating the eggs upwardly is accomplished simultaneously with said step of reciprocally moving the lifted eggs away from the holding station.

13. The method of claim 10 wherein said step of routing an egg engaging carriage assembly with the egg engaging members facing downwardly in a line generally tangent to the path of the upwardly rotating eggs comprises moving the carriage assembly along a generally horizontal path tangent to the uppermost portion of the path of the upwardly rotating eggs.

14. The method of claim 10 wherein said step of transferring eggs away from the candling area includes the step of rolling the eggs from the candling area down an inclined surface.

15. The method of claim 10 which further includes the step of transporting the engaged eggs in the carriage assembly to a packing station.

16. The method of claim 15 which further includes the step of storing the weight of each of the respective eggs weighed at the weighing station for the purpose of utilizing the stored information to separate the eggs in accordance with their respective weights.

17. An egg lifting system adapted to move an egg upwardly and in a direction away from a station which comprises:

an egg holding means disposed at the station;

a lifting member adapted to engage an egg disposed on said holding means from the underside thereof and lift the egg upwardly therefrom;

a crank member coupled to said lifting member;

rotary drive means coupled to said crank member for rotationally driving said lifting member with respect to said egg holding means, the drive axis of said crank member being offset with respect to said holding means so that said lifting member is rotationally movable into engagement with said egg holding means from the underside thereof to effect lifting of an egg disposed on said holding means upwardly and away therefrom; and

reciprocating drive means coupled to said lifting member for reciprocally moving said lifting member toward and away from said egg holding means.

18. The egg lifting system of claim 17 wherein said rotary drive means includes a rotational drive shaft having said crank member mounted on one end thereof and a drive means operatively coupled to said drive shaft.

19. The egg lifting system of claim 18 wherein said rotational drive shaft is mounted at the other end thereof to said reciprocating means.

20. The egg lifting system of claim 17 which further includes a carriage assembly adapted to be conveyed in a generally linear direction through a line generally tangent to the path of said rotary driven lifting member, said carriage assembly including a pair of oppositely disposed egg engaging members being pivotally movable with respect to one another so as to engage and close upon the egg being transferred from said lifting member, said engaging members having a downwardly depending curved portion contoured to conform to the shape of the egg to facilitate a holding engagement therewith, and means coupled to said egg engaging members adapted to pivotally close said members upon one another as said carriage assembly passes said lifting member thereby transferring the egg to said carriage assembly.

21. The egg lifting system of claim 17 which further includes an egg weighing station disposed upstream of said egg holding means, and advancing means rotatably movable with respect to said egg holding means and weighing station adapted to engage an egg from the underside during the rotary movement thereof and advance the egg from said weighing station to said egg holding means.

22. The egg lifting system of claim 19 wherein said reciprocating means comprises:

a drive member;

cam means coupled to said drive member;

a connecting arm driven by said cam means;

a rotating arm pivotally connected at one end thereof to said connecting arm and being rotational about an axis disposed at an angle of 90°

with respect to that of said drive member; and

an oscillating drive shaft connected to the other end of said rotating arm and operatively connected to said rotational drive shaft for reciprocally moving said drive shaft with respect to said egg holding means.

23. The egg lifting system of claim 21 wherein said advancing means comprises:

a drive motor;

a generally horizontal upper section and a downwardly depending inclined section connected thereto, said downwardly inclined section being coupled at the lower end thereof to said drive motor;

a first crank member rotatably driven by said drive motor and being pivotally connected to said lower end of said downwardly inclined section;

a second crank member rotatably driven by said drive motor; and

a connecting linkage pivotally connected at one end thereof to said second crank member and at the other end thereof being pivotally connected to said inclined section at a point above that of said first crank member to drive said horizontal upper section of said advancing means in a generally elliptical path with the motion between said weighing station and said egg holding means being along the major axis of said elliptical path.

24. The combination of an egg lifting and egg carrying system which comprises:

an egg holding means having a narrow width and a longitudinal dimension in a direction of travel of the egg;

transfer means rotatably movable with respect to said egg holding means adapted to engage an egg from the underside thereof and transfer the egg to said egg holding means, said transfer means having a pair of egg engaging surfaces sufficiently spaced from one another a distance at least equal to the width of said egg holding means to permit said surfaces to move downwardly thereover to place an egg on said egg holding means;

a lifting member having a pair of egg engaging surfaces sufficiently spaced from one another a distance at least equal to the width of said egg holding means to permit said surfaces to move upwardly thereover and engage an egg disposed thereon from the underside thereof and lift the egg upwardly therefrom once said transfer means has placed an egg on said egg holding means;

rotary drive means including a drive member coupled to said lifting member for rotationally driving said member about an axis generally parallel to the longitudinal dimension of said egg holding means;

a carriage assembly adapted to be conveyed in a generally linear direction through a line generally tangent to the path of said rotary driven lifting member, said carriage assembly including a pair of oppositely disposed egg engaging members being pivotally movable with respect to one another so as to engage and close upon the egg being transferred from said lifting member, said engaging members having a downwardly depending curved portion contoured to conform to the shape of the egg to facilitate a holding engagement therewith; and

means coupled to said egg engaging members adapted to pivotally close said members upon one another as said carriage assembly passes said lifting member thereby transferring the egg to said carriage assembly, whereby said egg is carried by said carriage assembly along a line substantially perpendicular to said longitudinal dimension of said egg holding means.

25. The combination of claim 24 wherein said egg holding means comprises a narrow elongated member including a pair of egg receiving sections therein, and wherein said carriage assembly includes two pairs of egg engaging members to facilitate the simultaneous transfer of two eggs from said lifting member to said carriage assembly.

26. The combination of claim 24 which further includes a crank member and wherein said rotary drive means comprises

said drive member coupled to said crank member for rotationally driving said lifting member with respect to said egg holding means, the drive axis of said crank member being offset with respect to said holding means so that said lifting member is rotationally movable into engagement with said egg holding means from the underside thereof to effect lifting of an egg disposed on said holding means upwardly and away therefrom.

27. The combination of claim 25 which further includes a reciprocating drive means coupled to said lifting member for reciprocally moving said lifting member toward and away from said egg holding means which comprises:

cam means coupled to said drive member;

a connecting arm driven by said cam means;

a rotating arm pivotally connected at one end thereof to said connecting arm and being rotational about an axis disposed at an angle of 90°

with respect to that of said drive member; and

an oscillating drive shaft connected to the other end of said rotating arm and operatively connected to said rotational drive shaft for reciprocally moving said drive shaft with respect to said egg holding means.

28. The combination of claim 26 wherein said rotary drive means includes a rotational drive shaft having said crank member mounted on one end thereof and a drive means coupled to said drive shaft.

29. The combination of claim 28 which further includes a reciprocating drive means coupled to said lifting member for reciprocally moving said lifting member toward and away from said egg holding means and wherein said rotational driveshaft is mounted at the other end thereof to said reciprocating means.

30. An egg transfer system for advancing an egg from a candling station to a weighing station which comprises:

a narrow elongated egg holding means disposed adjacent the candling station and on which the egg is supported, said egg holding means having an inclined surface to facilitate a gravity feed of the eggs from the candling station onto said holding means;

a weighing station disposed adjacent said egg holding means and including a weighing means thereat adapted to weigh an egg disposed thereon;

transfer means rotatably movable with respect to said egg holding means and weighing station adapted to engage an egg from the underside thereof and transfer the egg from one position to another, said transfer means including a pair of egg engaging surfaces sufficiently spaced from one another a distance at least equal to the width of said narrow elongated holding means and weighing means to permit said egg engaging surfaces to move upwardly thereover and engage an egg disposed thereon from the underside thereof;

drive means coupled to said transfer means for driving said egg engaging surfaces with respect to said holding means and weighing station in a generally elliptical path so as to enable said egg engaging surfaces to advance an engaged egg therefrom; and

a second narrow elongated egg holding means disposed downstream of said weighing station and lifting means adapted to engage an egg from the underside thereof and lift the egg from said second holding means, said lifting means being rotationally and reciprocally movable with respect to said second egg holding means, said rotational movement thereof being about an axis generally parallel to that of said second elongated egg holding means to facilitate the engagement and lifting of the egg by said lifting means during the upward rotational movement thereof, said reciprocal movement being generally in line with said second elongated holding means and sufficient to reciprocate said lifting means away from said second egg holding means as said transfer means is being moved thereto.

31. The egg transfer system of claim 30 which further includes a carriage assembly adapted to be conveyed in a generally linear direction through a line generally tangent to the path of said rotary driven lifting means, said carriage assembly including a pair of oppositely disposed egg engaging members being pivotally movable with respect to one another so as to engage and close upon the egg being transferred from said lifting means, said engaging members having a downwardly depending curved portion contoured to conform to the shape of the egg to facilitate a holding engagement therewith, and means coupled to said egg engaging members adapted to pivotally close said members upon one another as said carriage assembly passes said lifting means thereby transferring the egg to said carriage assembly.

32. The egg transfer system of claim 30 wherein said transfer means includes a generally horizontal upper section having at least two egg receiving sections in said spaced surfaces.

33. The egg transfer system of claim 30 wherein said transfer means includes a generally horizontal upper section and a downwardly depending inclined section connected thereto, said downwardly inclined section being coupled at the lower end thereof to said drive means.

34. The egg transfer system of claim 33 wherein said drive means comprises:

a drive motor;

a first crank member rotatably driven by said drive motor and being pivotally connected to said lower end of said downwardly inclined section;

a second crank member rotatably driven by said drive motor; and

a connecting linkage pivotally coupled at one end thereof to said second crank member and at the other end thereof being pivotally coupled to said inclined section at a point above that of said first crank member to drive said horizontal upper section of said transfer means in a generally elliptical path with the motion between said holding means and weighing station being along the major axis of said elliptical path.

35. A method of transferring eggs through a weighing station at which the eggs are graded according to their respective size comprising the steps of:

transferring the eggs away from a candling area;

advancing the eggs from the candling area to a weighing station;

weighing the eggs at the weighing station;

advancing the eggs from the weighing station to a holding station;

lifting the eggs from the holding station from the underside thereof and rotating the eggs upwardly with respect thereto;

reciprocally moving the lifted eggs away from the holding station;

routing an egg engaging carriage assembly with the egg engaging members facing downwardly in a line generally tangent to the path of the upwardly rotating eggs;

engaging the eggs being upwardly rotated with the downwardly depending egg engaging members of the carriage assembly; and

closing the egg engaging members on the upwardly rotated eggs.

36. The method of claim 35 wherein said step of rotating the eggs upwardly is accomplished simultaneously with said step of reciprocally moving the lifted eggs away from the holding station.

37. The method of claim 35 wherein said step of routing an egg engaging carriage assembly with the egg engaging members facing downwardly in a line generally tangent to the path of the upwardly rotating eggs comprises moving the carriage assembly along a generally horizontal path tangent to the uppermost portion of the path of the upwardly rotating eggs.

38. The method of claim 35 wherein said step of transferring eggs away from the candling area includes the step of rolling the eggs from the candling area down an inclined surface.

39. The method of claim 35 which further includes the step of transporting the engaged eggs in the carriage assembly to a packing station.

40. The method of claim 39 which further includes the step of storing the weight of each of the respective eggs weighed at the weighing station for the purpose of utilizing the stored information to separate the eggs in accordance with their respective weights.

41. The combination of an egg lifting and egg carrying system which comprises:

an egg holding means;

a lifting member adapted to engage an egg on said holding means from the underside thereof and lift the egg upwardly therefrom;

rotary drive means coupled to said lifting member for rotationally driving said member with respect to said egg holding means;

a carriage assembly adapted to be conveyed in a generally linear direction through a line generally tangent to the path of said rotary driven lifting member, said carriage assembly including a pair of oppositely disposed egg engaging members being pivotally movable with respect to one another so as to engage and close upon the egg being transferred from said lifting member, said engaging members having a downwardly depending curved portion contoured to conform to the shape of the egg to facilitate a holding engagement therewith;

means coupled to said egg engaging members adapted to pivotally close said members upon one another as said carriage assembly passes said lifting member thereby transferring the egg to said carriage assembly; and

reciprocating drive means coupled to said lifting member for reciprocally moving said lifting member toward and away from said egg holding means comprising cam means coupled to a drive member, a connecting arm driven by said cam means, a rotating arm pivotally connected at one end thereof to said connecting arm and being rotational about an axis disposed at an angle of 90°

with respect to that of said drive member and an oscillating drive shaft connected to the other end of said rotating arm and operatively connected to said rotational drive shaft for reciprocally moving said drive shaft with respect to said egg holding means.

42. The combination of claim 41 which further includes a crank member and wherein said rotary drive means comprises:

said drive member coupled to said crank member for rotationally driving said lifting member with respect to said egg holding means, the drive axis of said crank member being offset with respect to said holding means so that said lifting member is rotationally movable into engagement with said egg holding means from the underside thereof to effect lifting of an egg disposed on said holding means upwardly and away therefrom.

43. The combination of claim 42 wherein said rotary drive means includes a rotational drive shaft having said crank member mounted on one end thereof and a drive means coupled to said drive shaft.

44. The combination of claim 43 wherein said rotational drive shaft is mounted at the other end thereof to said reciprocating means.

45. The combination of claim 41 wherein said egg holding means comprises a narrow elongated member including a pair of egg receiving sections therein, and wherein said carriage assembly includes two pairs of egg engaging members to facilitate the simultaneous transfer of two eggs from said lifting member to said carriage assembly.