Condition sensing arrangement for ac machines

• US 4,506,218 A
• Filed: 01/12/1981
• Issued: 03/19/1985
• Est. Priority Date: 01/12/1981
• Status: Expired due to Term

• Current Assignee: Comair Rotron Incorporated (Gentherm Incorporated)
• Original Assignee: Rotron Incorporated (Ametek Incorporated)
• Inventors: Brown, Fred A., Grouse, Alan F.
• Primary Examiner(s): Karlsen, Ernest F.
• Application Number:
  US06/224,126
• Time in Patent Office: 1,527 Days
• Field of Search: 324/158 MG, 324/251, 324/117 H, 340/648, 361/23, 318/490, 310/68 R, 310/68 B, 310/68 C
• US Class Current: 324/765.01
• CPC Class Codes: G08B 21/187 Machine fault alarms
• CPC Class Codes: H03K 17/9517 using galvanomagnetic devices

Abstract

An arrangement for sensing the operating condition of an alternating current machine employs a Hall switch on the stator which is subjected to the alternating magnetic field established during operation. The Hall switch has a magnetic field strength threshhold below which it will not be actuated. During normal operation of the machine, the alternating field strength will cyclically exceed the switch threshhold, thereby generating a series of pulses at the frequency of alternation of the field. Should the field strength decrease as a result of overload of the machine, a decrease in line voltage, or the like, to a level below the threshhold level of the switch, the pulse output of the switch will cease. Circuitry responsive to the absence of periodic pulses actuates an indicator circuit to warn of the faulty operation.

Claims

1. The combination of an alternating current dynamoelectric machine and operation monitoring circuit,

the dynamoelectric machine including a stator with at least one winding adapted to conduct alternating current, a rotor, opposed generally cylindrical surfaces on the stator and the rotor separated by an air gap, and the air gap bridged by an alternating magnetic field established when the stator winding is conducting, the alternating magnetic field in the air gap having an amplitude that decreases by reason of any one of several flux reducing faulty conditions;

the operation monitoring circuit including air gap magnetic flux level sensing means and means connected thereto for producing an alarm output;

said flux level sensing means and said means for producing an alarm output being connected in cooperative relationship to define a predetermined flux alarm level, said means for producing an output comprising means for causing a change in an output condition of the operation monitoring circuit when air gap flux detected by the sensing means falls below said flux alarm level and independent of comparison with any further air gap flux indication.

2. The apparatus of claim 1 wherein said magnetic flux level sensing means comprises a Hall effect switch.

3. The apparatus of claim 2 wherein said Hall effect switch is imbedded in said stator.

4. The apparatus of claim 1 wherein said magnetic flux level sensing means is mounted to be at the cylindrical surface of said stator so as to be subjected to the alternating magnetic field bridging said air gap when alternating current is supplied to said stator winding.

5. The apparatus of claim 2 wherein said Hall effect switch is responsive to alternations of only one polarity of the alternating magnetic field to generate a pulse for each such alternation exceeding said predetermined flux alarm level.

6. The apparatus of claim 5 wherein said means for producing an alarm output comprises means responsive to a substantially uninterrupted train of pulses from said Hall effect switch to produce an output voltage and indicator means responsive to the absence of said output voltage.

7. The apparatus of claim 6 wherein said pulse responsive means comprises a resistance-capacitance circuit.

8. The apparatus of claim 6 wherein said indicator means comprises a light emitting diode.

9. The combination according to claim 1 wherein the means for producing an alarm output comprises means responsive to a flux indication of the sensing means to determine when the flux has fallen below the predetermined level.

10. Apparatus for sensing and signaling improper motor operation of an alternating current fan motor having a stator with a winding adapted to conduct alternating current and a rotor, said stator and rotor having opposed, generally cylindrical surfaces separated by an air gap bridged by the alternating magnetic field established when said stator winding is conducting, said apparatus comprising;

a detector means, at a detection location fixed with respect to the stator at said air gap, responsive to a magnetic field to provide a first voltage in the presence of a magnetic field of at least a predetermined magnitude at said detection location and a second voltage different from said first when said magnetic field is of a lower magnitude at said detection location,

circuit means coupled to said detector means and responsive to said second voltage and independent of any further flux responsive signal representative of flux level at any further air gap location fixed with respect to the stator to produce an output indicating improper motor operation producing reduced air gap flux at said detection location,

and an indicator actuated by said output indicating improper motor operation.

11. Apparatus for sensing and signaling improper motor operation of an alternating current motor having a stator with at least one winding adapted to conduct alternating current and a rotor, said stator and rotor having opposed surfaces separated by an air gap bridged by the alternating magnetic field as established when said stator winding is conducting;

said apparatus comprising switching means for switching between first and second conditions and connected to an alarm output, means connected to the switching means in controlling relation thereto for changing the switching condition thereof, detector means, one location fixed with respect to the stator at said air gap, and connected to the means in controlling relation to the switching means and providing a voltage level to the means in controlling relation to the switching means indicative of the flux level at only the one location to cause said means in controlling relation to change the condition of said switching means in response to a drop in the air gap flux described at only the one location indicating faulty motor operation.

12. The apparatus according to claim 11 wherein the switching means includes a transistor, the means in controlling relation to the switching means includes a capacitor, the detector means includes means for producing a series of pulses when the air gap flux level is above a predetermined level, said pulses controlling the charge on said capacitor and thereby controlling the bias of the transistor to change the switching condition thereof.