Pulse width modulated inverter for unbalanced and variable power factor loads

• US 4,507,724 A
• Filed: 10/17/1983
• Issued: 03/26/1985
• Est. Priority Date: 10/17/1983
• Status: Expired due to Fees

• Current Assignee: Sunstrand Corporation
• Original Assignee: Sundstrand Corporation (Rtx Corporation)
• Inventors: Glennon, Timothy F.
• Primary Examiner(s): Wong, Peter S.
• Application Number:
  US06/542,578
• Time in Patent Office: 526 Days
• Field of Search: 363/17, 363/35, 363/37, 363/40-43, 363/55-58, 363/80, 363/95, 363/97-98, 363/131-139
• US Class Current: 363/98
• CPC Class Codes: H02M 7/5387 in a bridge configuration

Abstract

An n-phase inverter for developing polyphase AC power from DC power developed by a DC source over first and second DC bus lines and a neutral line includes circuitry for preventing the return of regenerative currents developed by a load connected to the output of the inverter to the DC source. The circuitry includes means for sensing the presence of regenerative currents, and switches which are operated when a regenerative current is sensed to disconnect the DC source from the inverter and to shunt the regenerative current back to the load. The inverter may therefore be used with DC sources which cannot accept regenerative currents. Furthermore, the size of a DC bus filter between the DC source and the inverter may be substantially reduced.

Claims

1. In an n-phase inverter for generating polyphase AC power from a DC source having two terminals coupled to the inverter through bus lines, the inverter having rails coupled to the bus lines and outputs connected to a load, the improvement comprising:

a first switch connected between one of the bus lines and one of the rails;

a second switch coupled between the one rail and the other bus line;

means coupled to the one rail for sensing the direction of current therein, such current being in a particular direction when power developed by the load attempts to return to the DC source; and

means coupled to the sensing means and to the first and second switches for operating the switches whereby the first switch is opened and the second switch is closed to shunt current through the second switch from the one rail when the current in the one rail flows in the particular direction to thereby prevent such current from being returned to the DC source.

2. The improvement of claim 1, wherein the sensing means comprises a resistor connected between the one rail and the one bus line.

3. The improvement of claim 1, wherein the operating means includes a comparator having first and second inputs connected across the sensing means and an output which assumes a certain state when the current therethrough flows in the particular direction.

4. The improvement of claim 3, wherein the operating means further includes first and second voltage dividers each comprising two series connected resistors having a junction between such resistors, the first voltage divider being connected to one side of the sensing means and the second voltage divider being connected to the other side of the sensing means and the junctions of the first and second voltage dividers being connected to the first and second comparator inputs, respectively.

5. The improvement of claim 3, wherein the inverter is selectively operated by a pulse width modulated, or PWM, wave switching between high and low states, the operating means further including means coupled to the PWM wave and to the comparator output for generating a control signal when the PWM wave is in a low state and the comparator output assumes the certain state.

6. The improvement of claim 5, wherein the operating means further includes means coupled to the generating means and to the second switch for closing the second switch when the control signal is generated, an inverter connected to the generating means for inverting the control signal and means coupled to the inverter and the first switch for opening the first switch when the control signal is generated.

7. The improvement of claim 1, wherein the first and second switches are transistors.

8. In a three-phase inverter for generating three-phase AC power from a DC source having first and second terminals, the first terminal being coupled to the inverter through a DC bus line, the second terminal being connected to the inverter and to a load, the inverter including a rail, a first switch connected between the rail and the DC bus line, a second switch connected between the rail and the second terminal, a current sensor for sensing current in the rail and means connected to the current sensor for controlling the first and second switches, a method of preventing regenerative current developed by the load from being returned to the DC source, the method comprising:

utilizing the current sensor to detect the presence of regenerative current in the rail; and

operating the controlling means to open the first switch and close the second switch when a regenerative current in the rail is detected to shunt such current through the load to thereby prevent such current from being returned to the DC source.

9. The method of claim 8, wherein the controlling means includes means for sensing the direction of current in the rail and wherein the utilizing step includes the step of detecting when the current in the rail is in a certain direction indicative of the presence of regenerative current.

10. The method of claim 8, wherein the current sensor develops a voltage on either side thereof and wherein the utilizing step includes the steps of:

comparing the voltage on one side of the current sensor with the voltage on the other side of the sensor; and

generating a comparison signal in accordance with the comparison which assumes a certain state when the voltage on the one side exceeds the voltage on the other side.

11. The method of claim 10, wherein the inverter is controlled by a pulse width modulated, or PWM, wave switching between first and second states and wherein the operating step includes the steps of inverting the PWM wave and combining in an AND gate the inverted PWM wave and the comparison signal to derive a control signal for the first and second switches.

12. The method of claim 11, wherein the operating step further includes the steps of coupling the control signal to the second switch, inverting the control signal and coupling the inverted control signal to the first switch.

13. In a three-phase static inverter for generating three-phase AC power from DC power developed by a DC source having two terminals and a neutral terminal coupled to the inverter over two DC bus lines and a neutral line, respectively, the inverter and the neutral line being connected to a load, the inverter including first and second rails coupled to the first and second DC bus lines, respectively, and operated by a pulse width modulated, or PWM, wave switching between first and second states, apparatus for preventing regenerative currents developed in the load from being returned to the DC source, comprising:

a first switch between the first bus line and the first rail;

a second switch connected between the first rail and the neutral line;

a third switch between the second bus line and the second rail;

a fourth switch connected between the second rail and the neutral line;

first means coupled to the first rail for sensing the presence of regenerative currents therein;

second means coupled to the second rail for sensing the presence of regenerative currents therein;

first switch operating means coupled to the first sensing means and to the first and second switches for operating the switches whereby the first switch is opened and the second switch is closed when a regenerative current is sensed in the first rail and the PWM wave is in the first state to shunt current away from the DC source and through the second switch, the neutral line and the load; and

second switch operating means coupled to the second sensing means and to the third and fourth switches for operating the switches whereby the third switch is opened and the fourth switch is closed when a regenerative current is sensed in the second rail and the PWM wave is in the first state to shunt current away from the DC source and through the fourth switch, the neutral line and the load.