Fibrous activated carbon and process of producing it

• US 4,508,851 A
• Filed: 06/21/1983
• Issued: 04/02/1985
• Est. Priority Date: 06/23/1982
• Status: Expired due to Fees

• Current Assignee: Ingrid Ltd.
• Original Assignee: TOHO Beslon Company Limited
• Inventors: Seki, Kenji, Shimazaki, Kenji, Izumi, Kazuo
• Primary Examiner(s): Garvin, Patrick
• Application Number:
  US06/506,269
• Time in Patent Office: 651 Days
• Field of Search: 502/416, 502/437, 502/426, 502/180
• US Class Current: 502/426
• CPC Class Codes: C01B 32/382 Making shaped products, e.g. fibres, spheres, membranes or foam
• CPC Class Codes: D01F 11/121 Halogen, halogenic acids or their salts
• CPC Class Codes: D01F 11/14 with organic compounds, e.g. macromolecular compounds
• CPC Class Codes: D01F 9/22 from polyacrylonitriles

Abstract

Fibrous activated carbon having a pH not more than 5 which is suitable for recovering halogenated hydrocarbon solvents is disclosed. The fibrous activated carbon is obtained by acid treating raw fibrous activated carbon.

Claims

1. A process of producing fibrous activated carbon having a pH not greater than 5 by acid-treatment comprising (i) subjecting raw fibrous activated carbon fiber to an acid so as to attach or adsorb said acid to said fiber and (ii) if necessary, adjusting the pH of the fibrous activated carbon to not greater than 5, wherein the raw fibrous activated carbon has a specific surface area of at least 500 m² /g after the acid-treatment.

2. The process as claimed in claim 1 wherein the raw fibrous activated carbon has a benzene adsorption rate constant of at least 0.1 min^-1.

3. The process as claimed in claim 1 wherein the acid treatment is performed using a solution of an acid.

4. The process as claimed in claim 3 wherein the acid is an inorganic acid.

5. The process as claimed in claim 4 wherein the inorganic acid is an acid selected from the group consisting of sulfuric acid, hydrochloric acid, nitric acid and phosphoric acid.

6. The process as claimed in claim 3 wherein the acid is an organic acid.

7. The process as claimed in claim 6 wherein the organic acid is an acid selected from the group consisting of formic acid, acetic acid, and oxalic acid.

8. The process as claimed in claim 3 wherein the solution of acid contains 0.1 to 30% by weight acid.

9. The process as claimed in claim 3 wherein the acid treatment is performed at 0°

to 100°

C.

10. The process as claimed in claim 1 wherein the fibrous activated carbon is derived from fibers selected from the group consisting of acrylonitrile-based fibers, pitch-based fibers, and phenol-based fibers.

11. The process as claimed in claim 1 wherein the acid treatment is performed so that the pH of the fibrous activated carbon becomes 1 to 3.

12. The process as claimed in claim 1 wherein the fibrous activated carbon is washed with water after the acid treatment to adjust the pH thereof to not greater than 5.

13. The process as claimed in claim 1, wherein said acid-treatment is conducted by passing the raw fibrous activated carbon fiber through an acid bath.

14. The process as claimed in claim 1, wherein said acid-treatment is conducted using an acid vapor.

15. Fibrous activated carbon having a pH not greater than 5, wherein the raw fibrous activated carbon has a specific surface area of at least 500 m² /g.

16. The fibrous activated carbon as claimed in claim 15 wherein the benzene adsorption rate constant of the fibrous activated carbon is at least 0.1 min^-1.

17. The fibrous activated carbon as claimed in claim 15 wherein the fibrous activated carbon contains an inorganic acid.

18. The fibrous activated carbon as claimed in claim 17 wherein the inorganic acid is an acid selected from the group consisting of sulfuric acid, hydrochloric acid, nitric acid, and phosphoric acid.

19. The fibrous activated carbon as claimed in claim 15 wherein the fibrous activated carbon contains an organic acid.

20. The fibrous activated carbon as claimed in claim 19 wherein the organic acid is an acid selected from the group consisting of formic acid, acetic acid, and oxalic acid.

21. The fibrous activated carbon as claimed in claim 15 wherein the pH of the fibrous activated carbon is 1 to 3.