Energy management control system

• US 4,509,585 A
• Filed: 01/09/1984
• Issued: 04/09/1985
• Est. Priority Date: 01/09/1984
• Status: Expired due to Term

• Current Assignee: ENCON International, Inc., James H. Copeland III
• Original Assignee: Energy Control Products, Inc.
• Inventors: Heath, Gary C., Carney, George T.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US06/569,203
• Time in Patent Office: 456 Days
• Field of Search: 165/12, 236/46 R, 62/231, 307/39, 307/141.4
• US Class Current: 165/267
• CPC Class Codes: F23N 2227/10 Sequential burner running
• CPC Class Codes: F23N 5/203 using electronic means
• CPC Class Codes: G05D 23/1917 using digital means

Abstract

The supply of energy in response to thermostat demand, to heating and cooling equipment is reduced by intermittent interruption during demand intervals and prolonged intermittently upon cessation of demand in accordance with the duration of such demand intervals pursuant to memory stored heating and cooling sequences of power interruption cycles. Sensors detect the presence and absence of energy demand to time the duration of the demand intervals and control the intermittent interruption in the supply of energy for energy saving purposes.

Claims

1. In combination with at least one device for controlling consumption of energy, a power supply, manual selector means for enabling the device, and condition monitoring means connected to the power supply for operation of the enabled device in response to energy demand, the improvement residing in the management of energy consumption, comprising sensing means responsive to said operation of the enabled device for detecting the energy demand, load control means connected to the power supply for interrupting said operation of the enabled devices by the power supply, programmed cycle control means connected to the load, control means for establishing a plurality of different time dependent interruption cycles causing the load control means to intermittently interrupt said operation of the enabled device initiated by energy demand, timing means connected to the cycle control means for changing the interruption cycles controlling said operation of the enabled device, and logic means operatively connecting the sensing means to the timing means for directionally controlling said change in the interruption cycles in accordance with the duration and absence of the energy demand.

2. The improvement as defined in claim 1 wherein the power supply is enabled by the load control means during each of the interruption cycles of the cycle control means for intervals which vary in duration from a starting value dependent on the directional change in the interruption cycles.

3. The improvement as defined in claim 2 wherein said starting value is 6.84 or 12.54 minutes while the energy consumption controlling device is enabled, each of the cycles having a constant duration of 18.2 minutes.

4. The improvement as defined in claim 3 wherein the intervals during which the power supply is enabled by the load control means increase in duration during the presence of the energy demand from the condition monitoring means and decrease in duration in the absence of the energy demand.

5. The improvement as defined in claim 4 wherein the power supply is disabled by the load control means for an initial period of fixed duration during each of the cycles of the cycle control means while said device is enabled.

6. The improvement as defined in claim 5 wherein the power supply is disabled by the load control means during each of the cycles of the cycle control means for a portion of the constant duration thereof between 121/2% and 871/2%.

7. The improvement as defined in claim 6 wherein the power supply is disabled between approximately 25% and 50% of each of the cycles while said device is enabled.

8. The improvement as defined in claim 2 wherein the intervals during which the power supply is enabled by the load control means increase in duration during the presence of the energy demand from the condition monitoring means and decrease in duration in the absence of the energy demand.

9. In combination with at least two devices for controlling consumption of energy, a power supply, manual selector means for alternately enabling the two devices, and condition monitoring means connected to the power supply for operation of the enabled devices in response to energy demand, the improvement residing in the management of energy consumption, comprising sensing means responsive to said operation of the enabled devices for detecting the energy demand, load control means connected to the power supply for interrupting said operation of the enabled devices by the power supply, programmed cycle control means connected to the load control means for establishing a plurality of different interruption cycles during which the load control means intermittently interrupts said operation of the enabled devices initiated by energy demand, timing means connected to the cycle control means for changing the interruption cycles controlling said operation of the enabled devices, and logic means operatively connecting the sensing means to the timing means for directionally controlling said change in the interruption cycles in accordance with the duration of the energy demand, said power supply including a relatively high voltage source connected across each of the devices in series with the condition monitoring means, and voltage converting means connected by the manual selector means in series with the devices for producing a relatively low voltage ttiggering signal fed to the timing means by the sensing means in response to said detection of the energy demands.

10. The improvement as defined in claim 9 including indicator means connected to the programmed cycle control means for registering the intermittent interruptions.

11. The improvement as defined in claim 10 wherein the timing means includes a pulse generator connected to the high voltage source, a pulse counter driven by the pulse generator and having a plurality of timing outputs connected to the cycle control means, an up/down counter having a plurality of cycle selecting outputs connected to the cycle control means and a direction selecting input connected by the logic means to one of the timing outputs of the pulse counter, and means connected to the up/down counter for establishing a constant cycle duration for the different interruption cycles.

12. The improvement as defined in claim 11 wherein the logic means includes an OR gate having a trigger output connected to the pulse counter and a pair of inputs, means coupling one of the inputs of the OR gate to the sensing means for initiating a counting operation in response to the detection of the energy demand, signal inverting means connecting the other of the inputs of the OR gate to the sensing means for producing a timing pulse in response to cessation of the energy demand, and a NAND gate connected to the direction selecting input of the timing means, the NAND gate having inputs respectively connected to said one of the timing outputs of the pulse counter and the trigger output of the OR gate.

13. The improvement as defined in claim 12 wherein the cycle control means comprises a programmable memory component having a plurality of inputs to which the timing means is connected, at least two outputs respectively connected to the load control means and the indicator means and a reset terminal connected to said one of the inputs of the OR gate of the logic means.

14. The improvement as defined in claim 13 wherein the indicator means includes a light emitting device and a second OR gate, the second OR gate having an output coupled to the light emitting device and a pair of inputs respectively connected to one of the outputs and the reset terminal of the cycle control means.

15. The improvement as defined in claim 14 wherein the load control means includes a load-controlling transistor having a grounded emitter, a collector connected to the voltage converting means and a signal controlled base, and means connecting one of the outputs of the programmable memory component of the cycle control means to the base of the transistor for intermittent switching thereof between conductive and non-conductive states in accordance with said different interruption cycles.

16. The improvement as defined in claim 15 wherein the transistor is maintained in the non-conductive state to enable the power supply during each of the interruption cycles for intervals which vary in duration from a starting value dependent on the directional change in the interruption cycles.

17. The improvement as defined in claim 16 wherein the non-conductive intervals of the transistor increase in duration during the presence of the energy demand from the conditioning monitoring means and decrease in duration in the absence of the energy demand.

18. The improvement as defined in claim 17 wherein the transistor is maintained in the conductive state for an initial period of fixed duration during each of the interruption cycles to interrupt operation of one of the enabled devices.

19. The improvement as defined in claim 18 wherein each of the interruption cycles has a single one of the intervals during which the transistor is in the non-conductive state to maintain operation of said one of the enabled devices.

20. The improvement as defined in claim 19 wherein each of the interruption cycles has at least two of the non-conductive intervals spaced from each other to support operation of the other of the enabled devices.

21. The combination of claim 20 wherein said energy consumption controlling devices respectively control heating and cooling operations and the condition monitoring means are thermostat controls.

22. The improvement as defined in claim 21 wherein the constant duration of the interruption cycles is approximately 18 minutes.

23. The improvement as defined in claim 22 wherein the transistor is maintained in the conductive state during each of the interruption cycles for a portion of the constant duration between 121/2% and 871/2%.

24. The improvement as defined in claim 9 wherein the timing means includes a pulse generator connected to the high voltage source, a pulse counter driven by the pulse generator and having a plurality of timing outputs connected to the cycle control means, an up/down counter having a plurality of cycle selecting outputs connected to the cycle control means and a direction selecting input connected by the logic means to one of the timing outputs of the pulse counter, and means connected to the up/down counter for establishing a constant cycle duration for the different interruption cycles.

25. The improvement as defined in claim 24 wherein the logic means includes an OR gate having a trigger output connected to the pulse counter and a pair of inputs, means coupling one of the inputs of the OR gate to the sensing means for initiating a counting operation in response to the detection of the energy demand, signal inverting means connecting the other of the inputs of the OR gate to the sensing means for producing a timing pulse in response to cessation of the energy demand, and a NAND gate connected to the direction selecting input of the timing means, the NAND gate having inputs respectively connected to said one of the timing outputs of the pulse counter and the trigger output of the OR gate.

26. In combination with at least two devices for controlling consumption of energy, a power supply, manual selector means for alternately enabling the two devices, and condition monitoring means connected to the power supply for operation of the enabled devices in response to energy demand, the improvement residing in the management of energy consumption, comprising sensing means responsive to said operation of the enabled devices for detecting the energy demand, load control means connected to the power supply for interrupting said operation of the enabled devices by the power supply, programmed cycle control means connected to the load control means for establishing a plurality of different interruption cycles during which the load control means intermittently interrupts said operation of the enabled devices initiated by energy demand, timing means connected to the cycle control means for changing the interruption cycles controlling said operation of the enabled devices, logic means operatively connecting the sensing means to the timing means for directionally controlling said change in the interruption cycles in accordance with the duration of the energy demand, and indicator means connected to the programmed cycle control means for registering the intermittent interruptions, the cycle control means comprising a programmable memory component having a plurality of inputs to which the timing means is connected, at least two outputs respectively connected to the load control means and the indicator means and a reset terminal connected to said logic means.

27. In combination with an energy consumption controlling device and a power supply connected thereto for energization thereof in response to energy demand, the improvement residing in the management of energy consumption, comprising sensing means for detecting the energy demand, load control means connected to the power supply for disabling the consumption controlling device, cycle control means connected to the load control means for establishing a plurality of different cycles causing the consumption controlling device to be intermittantly disabled, timing means connected to the cycle control means for limiting the cycles to a constant duration, and logic means operatively connecting the sensing means to the timing means and the cycle control means for changing the cycles in accordance with the duration and absence of the energy demand.

28. The improvement as defined in claim 27 wherein the cycle control means includes memory means programmed to produce the changing sequences of cycles causing the power supply to be intermittantly disabled for periods of decreasing duration in response to the detection of the energy demand by the sensing means and for periods of increasing duration in response to cessation of the energy demand.

29. The combination of claim 28 where the energy consumption controlling device comprises thermostatically controlled means for operating heating and air conditioning systems.

30. In combination with energy consuming equipment, a source of operating energy for said equipment and means connected to the source and producing demands for the energy to operate said equipment, the improvement comprising sensing means for detecting the presence and absence of the energy demands, timing means operatively connected to the sensing means for measuring the duration of and spacing between the detected energy demands, and time dependent programmed means operatively connected to the timing means and the source for intermittently interrupting the supply of operating energy to the equipment during the presence of the energy demands and prolonging the supply of operating energy upon cessation of the energy demands in accordance with the duration of the energy demands detected by the sensing means.

31. The improvement as defined in claim 30 wherein said programmed means includes cycle controlling memory means for producing a sequence of constant duration cycles during which the supply of operating energy is initially delayed for fixed periods of time and progressively increased in duration in the presence of the energy demands or decreased in duration in the absence of the energy demands.

32. The improvement as defined in claim 30 wherein said programmed means includes cycle controlling memory means for producing a sequence of constant duration cycles during which the supply of operating energy is progressively increased in duration in the presence of the energy demands or decreased in duration in the absence of the energy demands.

33. The improvement as defined in claim 32 wherein the supply of operating energy is interrupted each cycle with progressively increased frequency during the presence of the energy demands and decreased frequency during the absence of the energy demands.

34. The combination of claim 30 wherein the equipment includes a coolant compressor and a heat generator, and mode selector means for alternately enabling the compressor and the heat generator in response to the energy demands, the programmed means including cycle controlling memory means for producing two sequences of constant duration cycles during which the supply of operating energy is progressively increased in duration in the presence of the energy demands or decreased in the absence of the energy demands, and means connecting the mode selector means to the memory means for rendering the programmed means operative to produce only one of the two sequences of cycles.

35. The improvement as defined in claim 34 wherein the supply of operative energy is initially delayed for fixed periods of time each cycle when one of the two sequences of cycles is in operation to protect the compressor against short cycling and the supply of operating energy is interrupted each cycle at a progressively changing frequency when the other of the two sequences of cycles is in operation.

36. The combination of claim 30 wherein the source of operating energy includes a power transformer having an AC output winding and rectifying converter means operatively connecting the output winding to the energy consuming equipment for supplying the operating energy thereto, the improvement further including load control means operatively connecting the programmed means to the rectifying converter means for intermittent unloading thereof to interrupt the supply of operating energy.

37. The improvement as defined in claim 36 wherein said load control means includes a current control device responsive to signals from the programmed means for grounding the converter means.

38. The improvement as defined in claim 37 including voltage regulating means connected to the converter means for continuous operation of the programmed means during the supply of operating energy by the converter means and when unloaded by the load control means.

39. The improvement as defined in claim 36 including voltage regulating means connected to the converter means for continuous operation of the programmed means during the supply of operating energy by the converter means and when unloaded by the load control means.