Coil and coil driver control apparatus

• US 4,511,947 A
• Filed: 01/05/1983
• Issued: 04/16/1985
• Est. Priority Date: 01/05/1983
• Status: Expired due to Term

• Current Assignee: Towmotor Corporation (Caterpillar Incorporated)
• Original Assignee: Towmotor Corporation (Caterpillar Incorporated)
• Inventors: Pickering, William, Melocik, Grant C.
• Primary Examiner(s): EISENZOPF, REINHARD
• Application Number:
  US06/455,778
• Time in Patent Office: 832 Days
• Field of Search: 361/191, 361/160, 361/57, 361/93, 361/98, 361/192, 361/193
• US Class Current: 361/191
• CPC Class Codes: B60L 15/20 for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
• CPC Class Codes: B60L 2220/44 Wheel Hub motors, i.e. integrated in the wheel hub
• CPC Class Codes: B60L 3/0061 relating to electrical machines
• CPC Class Codes: B60L 50/52 characterised by DC-motors
• CPC Class Codes: H02H 11/00 Emergency protective circuit arrangements for preventing the switching-on in case an undesired electric working condition might result
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility

Abstract

Apparatus (10) for monitors and protects a plurality of contactor coils (14A-E) and coil drivers (16A-E) from damage owing to short circuits, and prevents the concurrent energization of more than a preselected number of the coils (14A-E). Included is a monitor (84) for sensing the total current flowing through the plurality of coils (14A-E) and supplying a variable current signal in response to a magnitude of the sensed total current, and a control (85) for receiving the variable current signal and controlling the energization of the coils (14A-E) in response to the magnitude of the current signal. By monitoring and controlling the energization of the plurality of coils (14A-E) damage due to excessive current flow through the coils (14A-E) is avoided and the number of concurrently energized coils (14A-E) is limited to the preselected number.

Claims

1. In an apparatus (10) having a plurality of controllable contactors, each contactor having an associated coil (14A-E) and coil driver (16A-E), and means (18) for selectively supplying respective control signals to controllably energize and deenergize each of said coil drivers (16A-E), the improvement comprising:

monitoring means (84) for sensing the total current flowing through said plurality of coils (14A-E) and supplying a variable current signal in response to the magnitude of said sensed total current; and

control means (85) for receiving said current signal and controllably limiting the number of concurrently energized coils (14A-E) to a preselected maximum number in response to the magnitude of said current signal.

2. An apparatus (10), as set forth in claim 1, wherein said control means (85) includes means (87) for supplying a triggering signal in response to the magnitude of said current signal exceeding a preselected value.

3. An apparatus (10), as set forth in claim 2, including means (99) for receiving said triggering signal and supplying a blocking signal in response to receiving said triggering signal, said blocking signal having a preselected duration.

4. An apparatus (10), as set forth in claim 3, including limiting means (89) for receiving said control signals and said blocking signals, passing said control signals to respective coil drivers (16A-E) in response to receiving said control signals in the absence of said blocking signal, and blocking each of said control signals from said coil drivers (16A-E) in response to receiving said blocking signal.

5. An apparatus (10) for controlling the operation of a plurality of contactors, each having an associated coil (14A-E) and coil driver (16A-E), comprising:

means (18) for selectively supplying respective control signals to each of said coil drivers (16A-E);

monitoring means (84) for sensing the total current flowing through said coils (14A-E) and supplying a blocking signal in response to the magnitude of said total current exceeding a preselected value; and

limiting means (89) for receiving said control signals and said blocking signal, passing said control signals to respective coil drivers (16A-E) in response to receiving said control signals in the absence of said blocking signal, and blocking each of said control signals from said coil drivers (16A-E) in response to receiving said blocking signal.

6. An apparatus (10), as set forth in claim 5, wherein said blocking signal is a pulse having a preselected time duration.

7. An apparatus (10), as set forth in claim 5, wherein said monitoring means (84) includes a current shunt (94, 94'"'"') connected in series with each of said coils (14A-E) and respective coil drivers (16A-E).

8. An apparatus (10), as set forth in claim 5, wherein said limiting means (89) includes a plurality of logic gates (86A-E), each having a first input connected to receive said blocking signal, a second input connected to receive respective control signals, and an output connected to deliver said control signals to respective coil drivers (16A-E).

9. A method for limiting the energization of a plurality of contactor coils (14A-E) to a preselected number, comprising:

sensing the total current flowing through said plurality of coils (14A-E);

generating a triggering signal in response to said total current exceeding a preselected value;

generating a blocking signal in response to receiving said triggering signal, said blocking signal having a preselected time duration; and

blocking the energization of said coils (14A-E) in response to receiving said blocking signal.

10. Apparatus (10) for controlling a plurality of contactors, each contactor having an associated coil (14A-E) connected to a power source, comprising:

means (18) for controllably supplying a plurality of respective contactor control signals;

a plurality of driver transistors (92A-E), each having a collector terminal connected to a respective one of said coils (14A-E), an emitter terminal connected in common with at least one other of said driver transistor emitter terminals, and a base terminal;

a plurality of shunt resistors (94, 94'"'"'), each having a first terminal connected to a respective set of commonly connected emitter terminals, and a second terminal connected to apparatus ground;

a plurality of triggering transistors (96, 96'"'"'), each having a respective base connected to one of said shunt resistor first terminals, an emitter connected to apparatus ground, and a collector connected to said power source;

a mono-stable multivibrator (100) having an input terminal connected to each of said triggering transistor collector terminals, and an output terminal; and

,

a plurality of logic gates (86A-E), each having a first input terminal connected to said multivibrator output terminal, a second input terminal connected to said supplying means 18, and an output terminal connected to a respective one of said driver transistor base terminals.