Multi-phase DC-to-AC and DC-to-DC boost converter

• US 4,513,361 A
• Filed: 02/15/1983
• Issued: 04/23/1985
• Est. Priority Date: 02/15/1983
• Status: Expired due to Term

• Current Assignee: Hughes Aircraft Company (Rtx Corporation)
• Original Assignee: Hughes Aircraft Company (Rtx Corporation)
• Inventors: Rensink, Loman
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Ault, Anita M.
• Application Number:
  US06/466,404
• Time in Patent Office: 798 Days
• Field of Search: 323/222, 323/259, 363/15, 363/16, 363/20, 363/21, 363/27, 363/28, 363/59, 363/60, 363/61
• US Class Current: 363/21.04
• CPC Class Codes: H02M 3/33569 having several active switching elements H02M3/3353 takes precedence
• CPC Class Codes: H02M 7/10 arranged for operation in series, e.g. for multiplication of voltage

Abstract

A multi-phase DC-to-AC voltage boosting converter suitable for use as the primary stage of power isolated, high output voltage DC-to-DC voltage converters. The converter is comprised of a plurality of transformer primary windings electrically interconnected in a single loop mesh configuration and a plurality of voltage boosting channels operatively associated with the respective primary windings and commonly connected to a low voltage power source. The phase channels are operated so as to periodically provide a boosted voltage potential to the primary windings in a continuously cycling, multi-phase synchronous relation to one another so that a corresponding multi-phase, high-voltage AC potential is provided across each of said primary windings. Various conventional AC-to-DC converters and voltage multiplier circuits may be inductively coupled to the transformer primary windings to provide a wide variety of highly efficient low-to-high voltage DC-to-DC boost converters.

Claims

1. A multi-phase voltage boost converter comprising:

(a) a plurality of transformer primary windings electrically interconnected in a single loop mesh configuration;

(b) a plurality of voltage boosting phase-channels electrically connected with said primary windings and commonly connected to a low voltage power source; and

(c) means for controlling said phase-channels such that each said phase-channel periodically provides a boosted voltage potential to said primary windings, the periodic boosted voltage potential being provided in a continuously cycling, multi-phase synchronous relationship to one another so that a corresponding multi-phase, high-voltage AC potential appears across each of said primary windings.

2. The converter of claim 1 wherein each said phase-channel includes:

(a) an inductor electrically connected between said low voltage power source and a respective electrical interconnection node between any two of said primary windings; and

(b) a switch electrically interconnected between said respective node and a ground reference voltage potential, said switch being operatively associated with said control means such that said switch periodically conductively connects said respective node to said ground reference potential.

3. The converter of claim 2 wherein said control means generates a plurality of converter switch drive signals having a continuously cycling, multi-phase synchronous relationship to one another, each of said switch drive signals being operatively associated with a separate one of said phase-channels.

4. The converter of claim 3 wherein said switch drive signals generated by said control means are substantially square wave signals of commonly variable duty cycle, the conduction period of said switches being directly responsive to the duty cycle of said switch drive signals.

5. The converter of claim 4 wherein the duty cycle of said switch drive signals are variable between 1/N and N-1/N, where N equals the number of said switch drive signals.

6. The converter of claim 5 wherein the switch of each said phase-channels includes a power switching transistor.

7. The converter of claim 6 wherein the number of said phase-channels and said primary windings is three, respectively.

8. An N-phase low-to-high voltage DC-to-DC converter comprising:

(a) a primary N-phase DC to AC boost converter stage including;

(1) means for generating a low-voltage DC voltage potential difference between a first and a second input terminal;

(2) N primary transformer windings electrically connected at N winding nodes in a single loop mesh configuration;

(3) N identical phase-channels, each said phase channel including an inductor electrically connected between said first input terminal and a separate one of said winding nodes and a switch electrically connected between said winding node and said second input terminal for selectively shorting said winding node to said second input terminal; and

(b) a secondary AC-to-DC converter stage including;

(1) at least one secondary transformer winding inductively coupled to each said primary transformer winding; and

(2) means for converting a high AC voltage potential induced in each of said secondary windings to a corresponding DC voltage potential, said means including conventional AC-to-DC converter and voltage multiplier circuits, so that at least one high-voltage, isolated DC power output is provided.

9. The converter of claim 8 further comprising means for generating N switch drive signals having a cyclic, phase synchronous relationship to one another, each said signal being operatively associated with a separate one of said phase-channels and, in particular, with said switch contained therein, the operation of each said switch being directly related to the duty cycle of its respective switch control signal.

10. The converter of claims 8 or 9 wherein each said switch includes a power switching transistor.

11. A 3-phase DC-to-AC boost converter comprising:

(a) means for generating an input DC voltage potential difference between a power input node and a ground reference node;

(b) three transformer primary windings electrically connected at winding nodes to form a delta connected network;

(c) three inductors each being electrically connected between said power input node and a separate one of said winding nodes so as to form a wye configuration within said delta configured network of primary windings; and

(d) three switches, each being electrically connected between a separate one of said winding nodes and said ground reference node.

12. The converter of claim 11 wherein:

(a) said converter includes means for generating a cyclic, phase synchronous set of 3-phase square wave signals; and

(b) each said switch includes a power switching transistor operatively responsive to a separate one of said 3-phase square wave signals.