Load monitoring circuit for electric motors

• US 4,517,502 A
• Filed: 03/26/1984
• Issued: 05/14/1985
• Est. Priority Date: 03/31/1983
• Status: Expired due to Term

• Current Assignee: Vorwerk & Company Interholding Gesellschaft Mit Beschrã¤Nkter Haftung (Vorwerk & Company KG)
• Original Assignee: Vorwerk & Company Interholding Gesellschaft Mit Beschrã¤Nkter Haftung (Vorwerk & Company KG)
• Inventors: Cholewa, Lothar, Aschoff, Hans-Joachim
• Primary Examiner(s): Dobeck, B.
• Assistant Examiner(s): Ro, Bentsu
• Application Number:
  US06/594,773
• Time in Patent Office: 414 Days
• Field of Search: 318/334, 318/345 C, 318/345 D, 318/430, 318/431, 318/432, 318/433, 318/434, 318/445, 318/474, 318/476
• US Class Current: 318/474
• CPC Class Codes: A47L 9/2831 Motor parameters, e.g. motor load or speed
• CPC Class Codes: A47L 9/2842 Suction motors or blowers
• CPC Class Codes: A47L 9/2889 Safety or protection devices or systems, e.g. for prevention of motor over-heating or for protection of the user
• CPC Class Codes: H02H 7/0855 avoiding response to transient overloads, e.g. during starting

Abstract

Disclosed is a monitoring circuit responding to different operational conditions of an electric motor. The circuit includes a measuring resistor connected in series with the stator winding of the motor to produce an actual load value signal. The actual value signal is applied to one input of a comparison circuit whose other input is consecutively supplied with three different nominal reference voltages corresponding to principle operational conditions of the motor, namely to the starting phase, to the normal operational phase, and to an overload. The source of the variable reference voltage includes switching transistor cooperating with a timing member and with voltage dividers adjustable from zero to a maximum nominal voltage value corresponding to the power supply voltage.

Claims

1. A load monitoring circuit for monitoring different operational conditions of an electric motor having a stator winding, comprising a measuring resistor connected in series with the stator winding to produce an actual load value signal;

a variable reference voltage source;

a comparison circuit having one input coupled to said measuring resistor, a second input coupled to said variable reference voltage source and an output;

means for successively varying the adjustment of the reference voltage source for automatically applying to the second input of the comparison circuit at least three consecutive nominal reference values corresponding to different operational conditions of the electric motor, namely to a maximum nominal reference value corresponding to the starting phase of the motor, a standard nominal reference value corresponding to normal operation of the motor and zero nominal reference voltage value corresponding to an overload, said comparison circuit includes an operational amplifier having a non-inverting input coupled to said measuring resistor, an inverting input coupled to said variable reference voltage source, and an output, said variable reference voltage source including a voltage divider connected to a power supply for said electric motor and being series connected with a first switching transistor controlled by a timing circuit in response to the starting current of the motor so as to apply during the starting phase a maximum nominal reference value to the comparison circuit and upon completion of the starting process to apply a standard nominal reference value corresponding to normal operational conditions of the motor; and

a second transistor connected to the inverting input of the operational amplifier and having its base coupled to the output of the opertional amplifier so as to adjust the nominal reference voltage to a zero value when an overload is detected by the comparison circuit.

2. A load monitoring circuit as defined in claim 1, wherein said timing member is an RC member connected to the base of the first switching transistor;

and further including a third transistor connected parallel to said RC member and having its base coupled to the output of said operational amplifier to discharge the capacitor of the timing member when the nominal reference voltage value is set to zero.

3. A load monitoring circuit as defined in claim 1, further comprising a decoupling member connected between said measuring resistor and the noninverting input of the operational amplifier to prevent coupling between the variable source of reference voltage and the measuring resistor.

4. A load monitoring circuit as defined in claim 1, further comprising a temperature dependent resistor mounted on said electric motor and connected between the inverting input of the operational amplifier and ground.

5. A load monitoring circuit as defined in claim 1, further comprising a temperature dependent resistor mounted on said electric motor and electrically connected in a voltage divider between a power supply for the motor, the stepping point of said voltage divider being connected via a diode to the base of the second transistor.

6. A load monitoring circuit as defined in claim 1, wherein said electric motor includes controllable electronic switching means including a fourth transistor whose base is coupled to the output of said operational amplifier to stop via said electronic control means said motor when an overload is detected by the comparison circuit.