Diesel engine diagnostic system

• US 4,518,268 A
• Filed: 03/18/1983
• Issued: 05/21/1985
• Est. Priority Date: 03/18/1983
• Status: Expired due to Fees

• Current Assignee: Sun Electronics Corp (Snap-On Incorporated)
• Original Assignee: Sun Electronics Corp (Snap-On Incorporated)
• Inventors: DiFonzo, Anthony E., Swis, Philip E.
• Primary Examiner(s): Myracle, Jerry W.
• Application Number:
  US06/476,618
• Time in Patent Office: 795 Days
• Field of Search: 374/144, 374/145, 73/119 A, 73/116
• US Class Current: 374/144
• CPC Class Codes: F02B 3/06 with compression ignition compression ignition engines using air or gas for blowing fuel into compressed air in cylinder F02B13/02
• CPC Class Codes: F02B 77/083 relating to maintenance, e.g. diagnostic device relating to lubrication F01M11/10
• CPC Class Codes: F02D 35/025 by determining temperatures inside the cylinder, e.g. combustion temperatures
• CPC Class Codes: F02P 19/025 with means for determining glow plug temperature or glow plug resistance
• CPC Class Codes: F02P 19/028 the glow plug being combined with or used as a sensor
• CPC Class Codes: G01M 15/048 by monitoring temperature
• CPC Class Codes: G01M 15/05 by combined monitoring of two or more different engine parameters

Abstract

A system for analyzing a diesel engine and transmitting data regarding faults within the diesel engine. Many diesel engines include glow plugs. The electrical characteristics of glow plugs are related to temperatures within the diesel engine which, in turn, are related to the operational characteristics of the diesel engine. The system measures the electrical characteristics of a glow plug, or other sensors, to determine attributes of the diesel engine and responsively provide a display representative of the operational characteristics.

Claims

1. An apparatus for analyzing the operation of a diesel engine, said diesel engine defining a working cycle and having at least one internal chamber and means for passing a vapor through said internal chamber, said internal chamber including a prechamber and cylinder and said vapor having a temperature, said diesel engine further including a glow plug partially within said prechamber, said glow plug having a resistance dependent upon said temperature of said vapor within said prechamber, comprising, in combination:

passive temperature sensor means, interconnected to said diesel engine, for sensing said temperature of said vapor within said prechamber of said internal chamber and for providing a temperature signal representative of said temperature, said passive temperature sensor means including impedance sensor means for sensing said resistance of said glow plug, said temperature signal being dependent upon said resistance throughout said working cycle; and

display means, interconnected to said passive temperature sensor means, for monitoring said temperature signal throughout said working cycle and responsively providing a display based upon said temperature and representative of a brake mean effective temperature.

3. An apparatus as claimed in claim 1 or 2 wherein said temperature of said vapor changes throughout said work cycle and said passive temperature sensor means includes a thermal mass having a resistance to thermal change, whereby said said temperature signal is representative of both said temperature of said vapor and said changes of said temperature.

4. An apparatus as claimed in claim 3 wherein said display represents an average of said temperatures of said vapor.

5. An apparatus as claimed in claim 4 wherein said diesel engine is operable in a cranking state and a running state and said passive temperature sensor means senses said temperature in both said cranking and running states.

2. An apparatus for analyzing the operation of a diesel engine, said diesel engine defining a working cycle and having at least one internal chamber and means for passing a vapor through said internal chamber, said internal chamber including a prechamber and cylinder and said vapor having a temperature, said diesel engine further including a glow plug partially within said prechamber, said glow plug having two electrical contacts and a voltage between said electrical contacts dependent upon said temperature of said vapor within said prechamber, comprising, in combination:

passive temperature sensor means, interconnected to said diesel engine, for sensing said temperature of said vapor within said prechamber of said internal chamber and for providing a temperature signal representative of said temperature, said passive temperature sensor means including glow plug voltage sensor means for sensing said voltage between said electrical contacts of said glow plug, said temperature signal being dependent upon said voltage throughout said engine cycle; and

display means, interconnected to said passive temperature sensor means, for monitoring said temperature signal throughout said working cycle and responsively providing a display based upon said temperature and representative of a brake mean effective temperature.

6. An apparatus for analyzing the operation of a diesel engine, said diesel engine defining a working cycle and having at least a first and second internal chamber and means for selectively passing a vapor through said first and second internal chambers, said vapors defining at least first and second temperatures, corresponding to said first and second internal chambers, comprising, in combination:

passive temperature sensor means, interconnected to said diesel engine, for sensing said first and second temperatures of said vapors within said first and second internal chambers and for providing temperature signals representative of said first and second temperatures; and

display means, interconnected to said temperature sensor means, for separately monitoring said temperature signals throughout said working cycle and for responsively providing a display for each of said internal chambers, based upon said temperatures of said vapors and representative of brake mean effective temperatures for said first and second internal chambers.

7. An apparatus as claimed in claim 6 wherein said first internal chamber includes a first prechamber and cylinder and said second internal chamber includes a second prechamber and cylinder and said passive temperature sensor means senses said temperatures of said vapors within first and second prechambers.

8. An apparatus as claimed in claim 7 wherein said diesel engine includes a first and second glow plug partially within said first and second prechambers, said first and second glow plugs each having a resistance dependent upon said temperature within said first and second prechambers and said temperature means includes first and second impedance sensor means for sensing said resistance of said first and second glow plugs, said temperature signal being dependent upon said resistances of said first and second glow plugs throughout said working cycle.

9. An apparatus as claimed in claim 7 wherein said diesel engine includes a first and second glow plug partially within said first and second prechambers, said first and second glow plugs each having two electrical contacts and a voltage dependent upon said temperature within said first and second prechambers and said passive temperature sensor means includes first and second voltage sensor means for sensing said voltages of said first and second glow plugs, said temperature signal being dependent upon said voltages of said first and second glow plugs throughout said working cycle.

10. An apparatus as claimed in claim 8 or 9 wherein said temperatures of said vapors change throughout said work cycle and said passive temperature sensor means includes a thermal mass having a resistance to thermal change, whereby said temperature signals are representative of both said temperature of said vapor and said changes of said temperature.

11. An apparatus as claimed in claim 10 wherein said display represents an average of said temperatures of said vapors.

12. An apparatus as claimed in claim 11 wherein said diesel engine is operable in a cranking state and a running state and said passive temperature sensor means senses said temperature in said cranking and running states.

13. An apparatus as claimed in claim 6 wherein said first internal chamber includes a first cylinder and said second internal chamber includes a second cylinder and said passive temperature sensor means senses said temperatures of said vapors within said first and second cylinders.

14. An apparatus as claimed in claim 7 or 13 wherein said passive temperature sensor means includes a first and second thermocouple for said first and second chambers.

15. A system for analyzing the operation of a diesel engine, said diesel engine including an exhaust manifold having a temperature and said diesel engine also defining a work cycle and having at least one internal chamber and means for passing a vapor through said internal chamber, said vapor having a temperature, comprising, in combination:

passive temperature sensor means, interconnected to said diesel engine, for sensing said temperature of said vapor within said internal chamber and for providing a temperature signal representative of said temperature;

magnetically attached thermocouple sensor means, interconnected to said exhaust manifold of said diesel engine, for providing a manifold temperature signal representative of said temperature of said exhaust manifold; and

display means, interconnected to said magnetically attached thermocouple sensor means and passive temperature sensor means, for receiving said temperature signal throughout said engine cycle and responsively providing a display based upon said temperature of said vapor within said internal chamber and representative of a brake mean effective temperature, and for receiving said exhaust manifold temperature signal and responsively providing a display based thereon.

16. A system as claimed in claim 15 wherein said diesel engine defines a crankshaft having a rotational speed and said system further comprises rotation detector means, interconnected to said diesel engine, for sensing said rotational speed of said crankshaft and responsively providing a rotation speed signal representative of said rotational speed, and wherein said display means is interconnected to said rotation detector, receives said rotation speed signal, and responsively provides a display based thereon.

17. A system as claimed in claim 16 wherein said diesel engine includes a pressure compartment and said system further comprises pressure transducer means, interconnected to said diesel engine, for sensing said pressure of said pressure compartment and responsively providing a pressure signal representative of said pressure and wherein said display means is interconnected to said pressure sensor means, receives said pressure signal, and responsively providing a display based thereon.

18. A system as claimed in claim 17 further comprising voltage sensor means, interconnected to said electric power source of said diesel engine, for sensing said voltage of said electric power source and responsively providing a voltage signal representative of said voltage and wherein said display means is interconnected to said voltage sensor means, receives said voltage signal and responsively providing a display based thereon.

19. A system as claimed in claim 17 wherein said diesel engine includes a crankcase and leakage means for passing said vapor from said internal chamber to said crankcase and said system further comprises an orifice, interconnecting said diesel engine with an environment, for passing vapor from said crankcase to said environment, and vapor flow pressure sensor means, interconnected to said crankcase, for sensing said pressure within said crankcase and responsively providing a vapor flow signal representative of said vapor passing through said orifice from said crankcase to said environment, and wherein said display means is interconnected to said vapor pressure sensor means, receives said crankcase pressure signal, and responsively provides a display based thereon.

20. A system as claimed in claim 19 wherein said diesel engine defines running and static states, said processor means receives said temperature signals during both said running and static states, makes a comparison of said temperature signals so received, determines and transmits a calibration signal representative of said comparison of said temperature signals, and wherein said display means receives said calibration signal and responsively provides a display based thereon.