Sealed gas heater with forced draft and regulation by microprocessor

• US 4,519,540 A
• Filed: 08/13/1982
• Issued: 05/28/1985
• Est. Priority Date: 08/27/1981
• Status: Expired due to Term

• Current Assignee: Societe Anonyme Saunier Duval EAU Chaude Chauffage - Sdecc
• Original Assignee: Societe Anonyme Saunier Duval EAU Chaude Chauffage - Sdecc
• Inventors: Zveguintzoff, Michel, Boulle, Franck
• Primary Examiner(s): BENNETT, HENRY A
• Application Number:
  US06/408,126
• Time in Patent Office: 1,019 Days
• Field of Search: 237/8 R, 126/116 A, 431/76, 431/12, 236/91 F, 236/15 BD, 236/14, 364/505
• US Class Current: 237/7
• CPC Class Codes: F23N 1/062 using electronic means
• CPC Class Codes: F23N 1/102 using electronic means
• CPC Class Codes: F23N 2005/181 using detectors sensitive to rate of flow of air
• CPC Class Codes: F23N 2223/06 Sampling
• CPC Class Codes: F23N 2223/08 Microprocessor; Microcomputer
• CPC Class Codes: F23N 2225/14 Ambient temperature around burners
• CPC Class Codes: F23N 2225/19 outlet temperature water heat-exchanger
• CPC Class Codes: F23N 2227/06 Postpurge
• CPC Class Codes: F23N 2227/12 Burner simulation or checking
• CPC Class Codes: F23N 2227/20 Calibrating devices
• CPC Class Codes: F23N 2227/28 Ignition circuits
• CPC Class Codes: F23N 2233/04 with variable speed
• CPC Class Codes: F23N 2235/14 electromagnetically operated
• CPC Class Codes: F23N 2239/04 Gaseous fuels
• CPC Class Codes: F23N 2241/06 Space-heating and heating water
• CPC Class Codes: F23N 3/082 using electronic means
• CPC Class Codes: F23N 5/18 using detectors sensitive to rate of flow of air or fuel

Abstract

The invention concerns a control device for gas boilers. The overall functions involving control and safety are ensured by a control box (26) with microprocessor which centralizes data collected from the ambient thermostat (27), the temperature sensor (28) on the duct (21) for heating water return, the air output sensor (19), the drawing contact (31), the extraction fan (6) speed sensor (30), and the lighter (24), and it converts them into digital signals that are made to operate the lighter, the circulation pump (19), the gas inlet electrovalve (12) and the extraction fan according to the control data that the microprocessor has memorized. Application for forced draft steamtight gas boilers.

Claims

1. A control device for a simple or mixed gas boiler with forced draft in which a sealed enclosure encloses a burner, a heating body, an evacuation hood for the burned gases and an extraction fan, fresh air that is needed for the combustion of the burner being admitted from an air distribution box placed at the upper section of said enclosure, said boiler including a burner gas inlet, electrovalve that is connected to a disconnecting box, a reverse valve distributing primary water either towards a long circuit during the heating operation, or towards a short circuit during a drawing, a circulation pump and a lighter, the boiler being furthermore equipped with a plurality of sensors or detectors that are designed to collect temperature, output or operation data, characterized by the fact that the overall control, safety and uninterrupted dependency functions of air output to gas output are ensured by a control box (26) with a microprocessor which centralizes the data received from the various sensors, converts them into digital signals ready to operate the lighter (24), the circulation pump (19), the gas inlet electro valve (12) and the extraction fan (6), according to control data that are pre-programmed and memorized by the microprocessor.

2. A control device according to claim 1 characterized by the fact that the control box (26) with microprocessor is connected to at least two temperature sensors, one being comprised of the ambient thermostat (27) and the other sensor (28) being located on the heating water return duct (21), that it is also connected to an air output sensor (29) mounted on the air passage orifice (11) of the distribution box (10), that it is also connected to a rotation speed sensor (30), mounted on the engine (7) of the extraction fan (6), and that it is finally connected to contactors which supply an initial datum on the sampling of sanitary water with a drawing contact (31), placed at the level of the reverse valve (15), and a second datum on the lighting cycle with a contact on the lighter (24).

3. A control device according to claim 2 and characterized by the fact that the introduction of control data in the microprocessor is ensured during the application of voltage to the device through the operation at optimal speed of the extraction fan (6) and the memorization of the air output value corresponding to the full output recorded by the sensor (29), followed by the operation of said fan at the reduced speed which corresponds to the air output necessary to the operation of the burner to its minimal power of the modulation bank that is planned and the memorization of the value of that reduced air output.

4. A control device according to claim 2 characterized by the fact that the microprocessor reads the temperature data supplied by the ambient thermostat (27) and the drawing data supplied by the contact (31) with a reading frequency included between 0.2 and 0.5 seconds.

5. A control device according to claim 4 characterized by the fact that without order, the circulation pump (19) remains stalled and the extraction fan (6) works only very intermittently and at a reduced speed to ensure the air supply to the pilot.

6. A control device according to claim 4 characterized by the fact that the microprocessor controls in a modulated fashion the opening of the electro valve (12) and the speed of the extraction fan (6), as soon as a request for calories is made by the ambient thermostat (27), in order to ensure proportionality continuously in the air-gas mixture and to sustain at an equal level with the order temperature the heating water return temperature through the duct (20).

7. A control device according to claim 4 characterized by the fact that the microprocessor controls the opening of the return valve (15) which then distributes water from the primary circuit (16, 21) inside the short circuit, as soon as a sampling of the sanitary water is begun by the drawing contact (31), and controls the temperature of that water at a predetermined fixed value and which makes it possible to obtain a satisfactory temperature in the secondary drawing circuit.

8. A control device according to claim 6 characterized by the fact that, in the event of a flame out of the burner (5), the microprocessor delays its relighting in order to avoid repeated lighting and extinguishing cycles.

9. A control device according to claim 8 characterized by the fact that the microprocessor controls the operational maintenance of the circulation pump (19) and of the extraction fan (6) during a period of time after a flame out of the burner.

10. A control device according to claim 9 characterized by the fact that the microprocessor ensures the relighting of the burner only after a phase of low flow in order to ensure silent lighting.

11. A control device according to claim 1 characterized by the fact that a simulation of the commands sent to the terminal member as a function of data supplied to the inputs is applied to the microprocessor control (26) to test its operating procedure.