Electrical heating device

• US 4,523,085 A
• Filed: 01/20/1984
• Issued: 06/11/1985
• Est. Priority Date: 08/28/1980
• Status: Expired due to Fees

• Current Assignee: Calorique Limited
• Original Assignee: Flexwatt Corporation
• Inventors: Grise, Frederick G. J.
• Primary Examiner(s): Mayewsky, Volodymyr Y.
• Application Number:
  US06/572,678
• Time in Patent Office: 508 Days
• Field of Search: 219/203, 219/301, 219/345, 219/522, 219/528, 219/529, 219/541, 219/543, 219/544, 219/548, 219/549, 219/552, 219/553, 338/210, 338/211, 338/212, 338/217, 338/293, 338/300, 338/314, 338/308, 338/309, 338/319, 338/320, 338/323, 338/324, 338/328, 338/330, 174/68.5, 174/117 FF, 339/61
• US Class Current: 219/528
• CPC Class Codes: H05B 3/56 Heating cables
• CPC Class Codes: H05B 3/565 flat cables

Abstract

An electrical heating device comprises a substrate, an elongated conductor extending longitudinally of the substrate, a semi-conductor pattern carried on the substrate and electrically connected to and extending from the conductor pair, and a sealing layer overlying the conductor and sealed to the substrate at opposite sides of the conductor. The conductor comprises a pair of rectangular in cross-section metallic conductor elements, placed one on top of the other in face-to-face engagement with and unattached to each other. The bottom conductor elements faces towards the substrate and the upper conductor elements faces towards and engaging the sealing layer. Adjacent one end of the device, the upper conductor elements is folded back longitudinally upon itself to expose an upper surface of the lower conductor element and a lower surface of the upper conductor element, and wherein a wire engages and is electrically connected to the thus exposed upper surface of said lower conductor element and the thus exposed lower surface of said upper conductor element.

Claims

1. An electrical heating device comprising

an elongated conductor,

a semi-conductor pattern electrically connected to and extending from said conductor, and

electrically insulating sealing layers on top of and below said conductor and said semi-conductor pattern,

said device being characterized in that:

said conductor comprises a pair of rectangular in cross-section metallic conductor elements, placed one on top of the other in face-to-face engagement with and unattached to each other, the bottom one of said conductor elements facing towards one of said sealing layers and the upper one of said conductor elements facing towards and engaging the other of said sealing layers,

the upper one of said conductor elements adjacent an end of said device is folded back longitudinally upon itself to expose an upper surface of the lower one of said conductor elements and a lower surface of the upper one of said conductor elements, and

a wire engages and is electrically connected to at least one of the thus exposed upper surface of said lower one of said conductor elements and the thus exposed lower surface of said upper one of said conductor elements.

2. The heating device of claim 1 wherein said device comprises two of said conductors spaced apart from and parallel to each other, and said semi-conductor pattern is electrically connected to and extends between said two conductors.

3. The heating device of claim 1 wherein said semi-conductor pattern includes a stripe extending longitudinally of said device, and wherein said conductor overlies said stripe with the bottom one of said pair of conductor elements engaging said stripe in face-to-face engagement.

4. The heating device of claim 3 wherein stripe has a width not more than slightly greater than the width of said bottom one of said conductor elements.

5. The heating device of claim 1 wherein said sealing layer is heat sealed to said substrate and to the upper one of said pair of conductor elements.

6. The heating device of claim 5 wherein said sealing layer comprises a co-lamination including a layer of polyethylene facing towards said substrate and said conductor, and said polyethylene layer of said sealing layer is heat sealed to said substrate and to the upper one of said conductor elements.

7. The heating device of claim 1 wherein said sealing layers extend longitudinally of said device beyond at least one end of said substrate and are sealed to each other in the area between said one end and the adjacent end of said heater, and said conductor extends from said substrate through said area to said adjacent end of said heater.

8. The heating device of claim 1 wherein said wire is electrically connected to both of said conductor elements of said conductor.

9. An electrical heating device comprising

an elongated conductor,

a semi-conductor pattern electrically connected to and extending from said conductor, and

electrically insulating sealing layers on top of and below said conductor and said semi-conductor pattern,

said device being characterized in that:

said conductor comprises a pair of rectangular in cross-section metallic conductor elements, placed one on top of the other in face-to-face engagement with and unattached to each other, the bottom one of said conductor elements facing towards one of said sealing layers and the upper one of said conductor elements facing towards and engaging the other of said sealing layers,

the upper one of said conductor elements adjacent an end of said device is folded back longitudinally upon itself to expose an upper surface of the lower one of said conductor elements and a lower surface of the upper one of said conductor elements,

a wire engages and is electrically connected to at least one of the thus exposed upper surface of said lower one of said conductor elements and the thus exposed lower surface of said upper one of said conductor elements,

portions of said sealing layers adjacent said end of said device and at each side of said conductor are removed to provide cut out areas one edge of each of which is closely adjacent a side of said conductor, thereby facilitating folding-back of the portion of said upper one of said conductor elements intermediate said cut-out areas.

10. The heating device of claim 9 including an electrically-insulating sleeve surrounding the said folded-back portion of said upper one of said conductor elements, the portion of said lower one of said conductor elements, having said exposed upper surface, and the portion of said wire engaging said conductor.

11. An electrical heating device comprising

an electrically insulating substrate,

an elongated conductor extending longitudinally of said substrate,

a semi-conductor pattern carried on said substrate and electrically connected to and extending from said conductor and,

electrically insulating sealing layers on top of and below said conductor and sealed to each other at opposite sides of said conductor,

said device being characterized in that:

said conductor comprises a pair of rectangular in cross-section metallic conductor elements, placed one on top of the other in face-to-face engagement with and unattached to each other, the bottom one of said conductor elements facing towards said substrate and the upper one of said conductor elements facing towards and engaging said sealing layer,

said sealing layers extend longitudinally of said device beyond at least one end of said substrate and are sealed to each other in the area between said one end and the adjacent end of said device,

said conductor extends from said substrate through said area to said adjacent end of said device, and

the upper one of said conductor elements adjacent said adjacent end is folded back longitudinally upon itself to expose an upper surface of the lower one of said conductor elements and a lower surface of the upper one of said conductor elements, and

a wire engages and is electrically connected to at least one of the thus exposed upper surface of said lower one of said conductor elements and the thus exposed lower surface of said upper one of said conductor elements.

12. The heating device of claim 11 wherein said wire engages said exposed upper surface of said lower one of said conductor elements and said exposed lower surface of said upper one of said conductor elements.

13. An electrical heating device comprising

an electrically insulating substrate,

an elongated conductor extending longitudinally of said substrate,

a semi-conductor pattern carried on said substrate and electrically connected to and extending from said conductor, and

electrically insulating sealing layers on top of and below said conductor,

said device being characterized in that:

said conductor comprises a pair of rectangular in cross-section metallic conductor elements, placed one on top of the other in face-to-face engagement with and unattached to each other, the bottom one of said conductor elements facing towards said substrate and the upper one of said conductor elements facing towards and engaging said sealing layer,

said sealing layers extend longitudinally of said device beyond at least one end of said substrate and are sealed to each other in the area between said one end and the adjacent end of said device,

said conductor extends from said substrate through said area to said adjacent end of said device, and

portions of said sealing layers adjacent said adjacent end of said device are removed to provide cut-out areas one edge of each of which is closely adjacent a side of said conductor, thereby facilitating folding-back of the portion of said upper one of said conductor elements intermediate said cut-out areas.

14. The heating device of claim 13 including an electrically-insulating sleeve surrounding the said folded-back portion of said upper one of said conductor elements, the portion of said lower one of said conductor elements having said exposed upper surface, and the portion of said wire engaging said conductor element.