Apparatus for making diagnosis of valve device in turbine system

• US 4,523,286 A
• Filed: 08/05/1982
• Issued: 06/11/1985
• Est. Priority Date: 08/07/1981
• Status: Expired due to Term

• Current Assignee: Hitachi Engineering Co.,Ltd (Hitachi, Ltd.), Hitachi, Ltd., Hitachi Service Engineering Company Limited
• Original Assignee: Hitachi Engineering Co.,Ltd (Hitachi, Ltd.), Hitachi, Ltd., Hitachi Service Engineering Company Limited
• Inventors: Inoue, Hidenori, Koga, Tsuguaki, Kuwashima, Hidesumi, Ohta, Hiroshi, Hamaoka, Hidetoshi
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): Cosimano, Edward R.
• Application Number:
  US06/405,350
• Time in Patent Office: 1,041 Days
• Field of Search: 364/494, 364/551, 364/552, 364/550, 60/39.03, 60/39.091, 415/118, 137/554, 137/557, 137/551, 73/9, 73/168
• US Class Current: 702/183
• CPC Class Codes: F01D 17/02 Arrangement of sensing elements
• CPC Class Codes: F16K 37/0083 by measuring valve parameters
• CPC Class Codes: F16K 37/0091 by measuring fluid parameters
• CPC Class Codes: Y10T 137/8158 With indicator, register, recorder, alarm or inspection means
• CPC Class Codes: Y10T 137/8242 Electrical
• CPC Class Codes: Y10T 137/8326 Fluid pressure responsive indicator, recorder or alarm

Abstract

A diagnostic apparatus for diagnosising of a valve device in a turbine system comprises at least one of a pressure sensor for sensing hydraulic pressure in a hydraulic cylinder for driving a valve body of the valve device and a position sensor for sensing the displacement of the valve body, and a processing device for processing the output signal from the above-mentioned at least one sensor. The processing device has an offset computing device which receives a signal representing the actual operating state of the valve device obtained on the basis of the output signal from the at least one sensor and a signal corresponding to a reference value obtained under the normal operating state of the valve device. The offset computing device is operable to compute the offset between the signals received thereto. A judging device is provided for judging as to whether or not there is a symptom of a sticking in the valve device, in accordance with the output signal from the offset computing device.

Claims

1. A diagnostic apparatus for diagnosing a state of a valve device in a turbine system, said apparatus comprising:

first sensor means for sensing the state of operation of said valve device;

second sensor means to sense that said valve device is in a fully open position;

third sensor means to sense that said valve device is in a fully closed position;

processing means connected to said first sensor means and to judge whether there is any abnormality in the operation of said valve device in accordance with the output from said first sensor means and to display the result of the judgement; and

means for interrupting the operative connection between said first sensor means and said processing means when one of the fully opened position and the full closed position of said valve device is sensed by one of said second sensor means respectively and said third sensor means.

2. A diagnostic apparatus according to claim 1, wherein said first sensor means includes a pressure sensor for detecting the hydraulic pressure in a hydraulic cylinder for driving a valve body of said valve device, and a position sensor for detecting the displacement of said valve body;

and wherein said processing means includes data storage means for storing the hydraulic pressure values in said hydraulic cylinder in relation to said displacement of said valve body, said hydraulic pressure values being obtained in accordance with the output signals from said pressure sensor and said position sensor, reference value storage means for storing the reference hydraulic pressure values representing the normal operating state of said valve device, offset computing means for computing the offset of the hydraulic pressure values stored in said data storage means from the reference hydraulic pressure values stored in said reference value storage means, and judging means for making a judgement as to whether there is any abnormality in the state of operation of said valve device in accordance with the offset values as computed by said offset computing means.

3. A diagnostic apparatus according to claim 2, wherein said judging means includes reference offset value storage means for storing reference offset values representing an abnormal state of operation of said valve device, and an offset comparator adapted to make a comparison between the offset values computed by said offset computing means and the refrence offset values stored in said reference offset value storage means.

4. A diagnostic apparatus according to claim 2 or 3, wherein said processing means includes reference value computing means for computing said reference hydraulic pressure values using as a parameter the displacement of said valve body, and said reference value storage means is constituted to store said reference hydraulic pressure values computed by said reference value computing means.

5. A diagnostic apparatus according to claim 2 or 3, wherein said processing means includes sampling means for causing said data storage means to be supplied with the hydraulic pressure values in said hydraulic cylinder intermittently at each time said valve body travels a predetermined stroke distance.

6. A diagnostic apparatus according to claim 1, wherein said first sensor means includes a pressure sensor for sensing the hydraulic pressure in a hydraulic cylinder for driving a valve body of said valve device;

and wherein said processing means includes data storage means for storing the hydraulic pressure values detected by said pressure sensor, fluctuation rate computing means for computing the rate of fluctuation of the hydraulic pressure values stored in said data storage means during the movement of said valve body between said full open position and said full close position, a fluctuation rate comparator adapted to compare the fluctuation rate computed by said fluctuation rate computing means with a reference hydraulic pressure fluctuation rate representing the abnormal operating state of said valve device, and judging means for judging whether there is any abnormality in said valve device in accordance with the output from said fluctuation rate comparator.

7. A diagnostic apparatus according to claim 1, wherein said first sensor means includes a pressure sensor for sensing the hydraulic pressure in a hydraulic cylinder for driving a valve body of said valve device;

and wherein said processing means includes full stroke time measuring means for measuring the time length required for said valve body to travel the whole stroke between said full open position and said full close position, data storage means for storing the hydraulic pressure values as obtained through said pressure sensor during the whole stroke travelling of said valve body, reference value computing means to compute reference hydraulic pressure values representing the abnormal operating state of said valve device, using as a parameter the time length measured by said full stroke time measuring means, offset computing means for computing the offset of the hydraulic pressure values stored in said data storage means from said reference hydraulic pressure values computed by said reference value computing means, and judging means for judging whether there is any abnormality in said valve device in accordance with the offset values as computed by said offset computing means.

8. A diagnostic apparatus according to claim 7, wherein said judging means includes an offset comparator for comparing the offset computed by said offset computing means with a reference offset value representing the abnormal state of said valve device.

9. A diagnostic apparatus according to claim 7 or 8, wherein said processing means further includes sampling means for causing said data storage means to be supplied with the hydraulic pressure values obtained through said pressure sensor intermittently at each time the operation time of said valve device reaches a predetermined time length.

10. A diagnostic apparatus according to claim 1, wherein said first sensor means includes a position sensor to sense the displacement of a valve body of said valve device during operation of said valve device;

and wherein said processing means includes full stroke time measuring means for measuring the time length required for said valve body to travel the whole stroke between said full open position and said full close position, data storage means for storing data concerning the movement of said valve body as sensed by said position sensor during the whole stroke travelling of said valve body, reference value computing means for computing, using as a parameter the time length measured by said full stroke time measuring means, the reference value of movement of said valve body representing the normal state of said valve device, offset computing means for computing the offset of the data stored in said data storage means from the reference values computed by said reference value computing means, and judging means for judging whether there is any abnormality in said valve device in accordance with the output signal from said offset computing means.

11. A diagnostic apparatus according to claim 10, wherein said judging means includes an offset comparator for making a comparison between the offset computed by said offset computing means and the reference offset value representing an abnormal state of said valve device.

12. A diagnostic apparatus according to claim 10 or 11, wherein said processing means includes sampling means for causing said data storage means to be supplied with the data concerning the state of movement of said valve body as sensed by said position sensor intermittently at each time the operation time of said valve device reaches a predetermined time length.