Self-regulated actuator

• US 4,524,343 A
• Filed: 01/13/1984
• Issued: 06/18/1985
• Est. Priority Date: 01/13/1984
• Status: Expired due to Fees

• Current Assignee: Raychem Corporation (TE Connectivity Limited)
• Original Assignee: Raychem Corporation (TE Connectivity Limited)
• Inventors: Yaeger, John R., Morgan, Robert K.
• Primary Examiner(s): Broome, Harold
• Application Number:
  US06/570,464
• Time in Patent Office: 522 Days
• Field of Search: 337/140, 60/527
• US Class Current: 337/140
• CPC Class Codes: H01H 2061/0115 Shape memory alloy [SMA] actuator formed by coil spring
• CPC Class Codes: H01H 61/0107 making use of shape memory materials

Abstract

A self-regulated actuator is disclosed having a shape-memory element which is heated preferably by passing electrical current therethrough and having a reset mechanism including a circuit-breaking mechanism. The shape-memory element provides the force to retract the actuator when heated. The reset mechanism utilizes a spring-biased latch plunger that resets the actuator as soon as it has retracted a specific distance. The reset mechanism also acts as a circuit-breaking mechanism to electrically interrupt current heating the shape-memory element. The reset mechanism provides near-instant reset time and overcomes the longer wait period otherwise associated with the natural cooling of the shape-memory element. The reset mechanism prevents overheating of the shape-memory element and precludes the necessity for additional hardware to interrupt the circuit after actuation is completed. Also discussed is a self-protection means that protects the shape-memory element from deliberate and accidental overloads and to accommodate the extra motion required for high-cycle design life.

Claims

1. A self-regulated actuator comprising:

a shape-memory element capable of being longitudinally expanded when in its martensitic state and capable of being longitudinally recovered when in its austenitic state, said element capable of dimensional recovery when heated from said martensitic state to said austenitic state, said element having a first end and a second end along the longitudinal axis thereof;

a plunger located at the first end of said element;

a latch means connecting said plunger to said first end of said element when said element is longitudinally expanded, said latch means releasing said plunger at a predetermined position as said element recovers;

spring means connected to said plunger biasing said plunger away from said element, said spring means capable of moving said plunger away from said element when the plunger is released by the latch means; and

element return means biasing said first and second ends away from each other and capable of expanding said element when said element is in its martensitic state.

2. An actuator as in claim 1 wherein the shape-memory element is capable of being heated by passing an electrical current between the first and second ends thereof.

3. An actuator as in claim 2 wherein the plunger is electrically in series with said element, said plunger conducting said current to said element when said latch means connects said plunger to said element and said plunger electrically interrupting current when the latch releases the plunger, the plunger and latch means acting as a currentbreaking mechanism.

4. An actuator as in claim 2 further including a contact plate adjacent the second end of said element and a self-protection means connected to said second end normally biasing said second end into mechanical and electrical contact with said contact plate, the self-protection means releasing contact between the second end and the contact plate and electrically interrupting the current when the element encounters a longitudinal jam or excessive load condition and overcomes the biasing to allow movement of the element without expanding the element.

5. An actuator as in claim 3 further including a contact plate adjacent the second end of said element and a self-protection means connected to said second end normally biasing said second end into mechanical and electrical contact with said contact plate, the self-protection means releasing contact between the second end and the contact plate and electrically interrupting the current when the element encounters a longitudinal jam or excessive load condition and overcomes the biasing to allow movement of the element without expanding the element.

6. An actuator as in claim 2 further including cooling means in contact with the shape-memory element to shorten the time required for the element to go from its austenitic state to its martensitic state.

7. An actuator as in claim 3 further including cooling means in contact with the shape-memory element to shorten the time required for the element to go from its austenitic state to its martensitic state.

8. An actuator as in claim 4 further including cooling means in contact with the shape-memory element to shorten the time required for the element to go from its austenitic state to its martensitic state.

9. An actuator as in claim 5 further including cooling means in contact with the shape-memory element to shorten the time required for the element to go from its austenitic state to its martensitic state.

10. A self-regulated actuator comprising:

a shape-memory element capable of being longitudinally expanded when in its martensitic state and capable of being longitudinally recovered when in its austenitic state, said element capable of dimensional recovery when heated from said martensitic state to said austenitic state, said element having a first end and a second end along the longitudinal axis thereof;

a contact plate adjacent the second end of said element; and

a self-protection means connected only to said second end normally biasing said second end into contact with said contact plate, the self-protection means releasing contact between said second end and said contact plate when said element encounters an overload condition such as a longitudinal jam or excessive load and overcomes the biasing to allow movement of the element without expanding the element.

11. An actuator as in claim 10 wherein the shape-memory element is heated by passing electrical current between the first and second ends thereof and wherein the self-protecting means and the contact plate are normally electrically in series with said element, said self-protecting means electrically interrupting the current when said element encounters an overload condition.

12. An actuator as in claim 11 further including cooling means in contact with the shape-memory element to shorten the time required for the element to go from its austenitic state to its martensitic state.