Elastic composites

• US 4,525,407 A
• Filed: 06/08/1983
• Issued: 06/25/1985
• Est. Priority Date: 08/27/1982
• Status: Expired due to Fees

• Current Assignee: Chicopee Incorporated (Berry Global Group Inc.)
• Original Assignee: Chicopee Incorporated (Berry Global Group Inc.)
• Inventors: Ness, Irving S.
• Primary Examiner(s): Thibodeau, Paul J.
• Application Number:
  US06/502,366
• Time in Patent Office: 748 Days
• Field of Search: 428/198, 428/179, 428/172, 428/152, 428/212, 428/138, 156/229, 156/84, 156/160, 156/161, 156/290
• US Class Current: 428/138
• CPC Class Codes: A41D 13/1209 Surgeons' gowns or dresses
• CPC Class Codes: A41D 31/185 using layered materials
• CPC Class Codes: A61F 13/15593 having elastic ribbons fixed thereto; Devices for applying the ribbons
• CPC Class Codes: A61F 13/49011 the elastic means is located at the waist region
• CPC Class Codes: A61F 13/49017 the elastic means being located at the crotch region
• CPC Class Codes: B32B 2038/0028 Stretching, elongating
• CPC Class Codes: B32B 2307/51 Elastic
• CPC Class Codes: B32B 25/08 of synthetic resin
• CPC Class Codes: B32B 2555/02 Diapers or napkins
• CPC Class Codes: B32B 27/08 of synthetic resin
• CPC Class Codes: B32B 27/32 comprising polyolefins comprising vinyl (co)polymers or acrylic (co)polymers B32B27/30
• CPC Class Codes: B32B 3/30 characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs apertured layer B32B3/266; layer with cavities or internal voids B32B3/26
• CPC Class Codes: B32B 7/022 Mechanical properties
• CPC Class Codes: B32B 7/14 applied in spaced arrangements, e.g. in stripes
• CPC Class Codes: Y10T 428/24331 including nonapertured component
• CPC Class Codes: Y10T 428/24446 Wrinkled, creased, crinkled or creped
• CPC Class Codes: Y10T 428/24612 Composite web or sheet
• CPC Class Codes: Y10T 428/24826 Spot bonds connect components
• CPC Class Codes: Y10T 428/24942 including components having same physical characteristic in differing degree

Abstract

An extensible elastic composite with elastic recovery and process for making the same comprising intermittently securing an elastic member to a substrate which prior to initial stretching is easily less extensible than said elastic member.

Claims

1. A selectively stretchable elastic composite comprising an elastic member in a relaxed condition intermittently bonded to an unstretched or non-gathered substrate less extensible than said elastic member, said composite being rendered elastic by stretching, and wherein the original length of the composite is not foreshortened when said composite is rendered elastic.

2. The composite of claim 1 wherein said elastic member is a reticulated elastic.

3. The composite of claim 2 wherein said reticulated elastic comprises a mixture of thermoplastic rubber and an olefin polymer.

4. The composite of claim 1 wherein said substrate is a plastic film.

5. The composite of claim 4 wherein said film comprises a laminate comprising a low melting point component adjacent said elastic, said low melting point component having a lower melting point than said elastic member or said substrate, to effect heat sealing of the elastic member to the substrate.

6. The composite of claim 2 wherein said reticulated elastic member has a coating of a low melting point component, said low melting point component having a lower melting point than said reticulated elastic member or said substrate, to effect heat sealing of the elastic member to the substrate.

7. The composite of claim 5 or 6 wherein said low melting point component is EVA.

8. The composite of claim 5 wherein said laminate further comprises a polypropylene film and an embossed polyethylene film.

9. A gathered stretchable elastic composite comprising an elastic member in a relaxed condition intermittently bonded to a stretched, puckered substrate, wherein the original length of the composite is never foreshortened.

10. A process for making a selectively stretchable elastic composite which may be rendered elastic by stretching, but in which the original length of the composite is not foreshortened when said composite is rendered elastic comprising:

(a) intermittently bonding an unstretched elastic member to a substrate less easily extensible than said elastic member to form an elastic composite.

13. A gathered stretchable elastic composite formed by the process of claim 10, 11, or 12.

11. A process for making a selectively stretchable elastic composite which may be rendered elastic by stretching, but in which the original length of the composite is not foreshortened when said composite is rendered elastic comprising:

(a) intermittently bonding an unstretched elastic member to a substrate less easily extensible than said elastic member to form an elastic composite, and (b) stretching selected areas of said composite to a selected degree to effect permanent elongation of said substrate, and (c) allowing the composite to relax.

12. The process of claim 11 wherein said elastic member is a reticulated elastic.

14. A process for selectively enhancing the stretchability of an elastic composite comprising:

(a) intermittently bonding stretched but further stretchable elastic member to a substrate less easily extensible than said elastic member, and (b) stretching selected areas of said composite to permanently elongate said substrate to a selected degree to provide entensibility and enhance stretchability in the selected areas.

15. A process for providing an extensible waist band in a disposable diaper having a plastic backing layer and an absorbent batt, and having longitudinal side edges and end edges wherein an elastic member in an unstretched condition is intermittently bonded to the backing layer along at least one end edge, said at least one end edge being rendered extensible and elastic by the stretching, wherein said at least one end edge is not foreshortened when rendered elastic.

16. A process for providing selectively stretchable leg opening regions in a disposable diaper, said diaper having two end edges and two side edges and elastic members disposed adjacent the side edges, said side edges of the diaper being composed of a material which prior to stretching is less easily extensible than said elastic, said process comprising intermittently bonding said elastic member to the side edges in a partial stretched condition, and stretching selected areas of the side edges to permanently elongate the selected areas to a selected degree to provide extensibility and enhanced elasticity of said selected areas.