Woven controlled balanced transmission line

• US 4,527,135 A
• Filed: 06/20/1983
• Issued: 07/02/1985
• Est. Priority Date: 06/20/1983
• Status: Expired due to Term

• Current Assignee: Woven Electronics Corporation
• Original Assignee: Woven Electronics Corporation
• Inventors: Piper, Douglas E.
• Primary Examiner(s): GENSLER, PAUL L
• Application Number:
  US06/506,112
• Time in Patent Office: 743 Days
• Field of Search: 333/1, 333/4, 333/5, 333/12, 333/236, 333/243, 174/117 M, 174/32, 139/425 R
• US Class Current: 333/5
• CPC Class Codes: H01B 7/083 Parallel wires, incorporated in a fabric

Abstract

A balanced-line transmission cable is disclosed for use in a communications system of the type having a differential driver which transmits a differential output in the form of two output voltage signals which are transmitted to two corresponding inputs of a differential receiver which produces an output proportional to the difference between the two input voltage signals. A woven balanced line transmission cable includes a plurality of balanced-line signal conductor pairs each pair consisting of first and second signal transmission wires laterally spaced closely adjacent one another and lying generally parallel with one another in the cable. The first and second signal transmission wires transmit one each of the two voltages for input into the differential receiver. A plurality of fiber warp and weft yarns are interwoven in the cable with the signal conductor wire pairs fixing the lateral spacing and parallel alignment of the first and second signal transmission wires. The first and second signal transmission wires are woven in parallel vertical planes to yield a desired vertical displacement relative to one another in the cable providing a desired impedance value. A ground conductor wire is woven in the cable in the lateral space between the signal conductor wire pairs across the width of the cable.

Claims

1. A woven balanced-line transmission cable for transmitting split differential voltage signals from a differential driver to a differential receiver comprising:

a plurality of elongated signal conductor wires extending longitudinally in a warp direction in said cable;

said signal conductor wires arranged in balanced-line signal wire pairs consisting of first and second signal wires for connection to an output of said differential driver for transmitting a split balanced signal consisting of first and second signals of equal amplitude and opposite polarity and for connection to an input of said differential receiver providing an input signal thereto representative of the difference between said first and second signals;

said first and second balanced-line signal wires disposed parallel to one another and generally side-by-side one another in laterally spaced vertical planes;

said first and second signal wires having a desired vertical displacement relative to each other in said vertical planes;

a ground conductor wire between each balanced-line signal wire pair minimizing the affects of exterior ground planes; and

warp and weft fiber yarns woven in the warp and weft directions with one another and said signal and ground conductor wires to fix the position of said conductor wires in said cable.

2. The cable of claim 1 wherein said first and second signal conductor wires of each balanced pair undulate relative to each other out of phase.

3. The cable of claim 1 wherein said first and second signal wires of each balanced pair are woven with said warp and weft yarns of said cable in undulations approximately 180 degrees out of phase with one another.

4. The cable of claim 2 or 3 where said first conductor wires of adjacent balanced-line signal pairs are woven in undulations in phase with one another and said second conductor wires of said balanced-line signal pairs are woven in phase with one another.

5. A method of constructing a woven balanced-line electrical transmission cable for transmitting differential voltage signals to a differential receiver comprising:

providing a plurality of elongated conductor wires;

weaving said conductor wires with warp and weft fiber yarns to fix the position and configuration of said conductor wires in said cable;

selecting a first plurality of said conductor wires as balanced wire pairs consisting of first and second signal conductor wires transmitting first and second signals of equal amplitude and opposite polarity for providing an output signal at said differential receiver proportional to the difference of said first and second signals;

weaving said first and second signal conductor wires of each balanced-line pair in parallel vertical planes with a predetermined vertical displacement between said first and second signal wires wherein said position of said signal conductors is precisely fixed in said woven pattern to set the impedance of said wires at a desired value;

weaving said first and second signal conductor wires of each balanced pair generally side-by-side one another spaced in close proximity;

weaving said balanced pairs spaced apart in said cable with more spacing between said pairs than between said first and second signal conductor wires in each pair;

selecting a second plurality of said conductor wires as ground conductor wires and weaving at least one ground conductor wire between each said balanced pair minimizing interference from external ground sources; and

weaving said warp and weft yarns, signal conductors, and ground conductors to make a cable of a desired length.

6. The method of claim 5 including weaving said first and second signal conductor wires in an undulating configuration out of phase with one another in said vertical planes to yield a desired impedance.

7. The method of claim 5 including weaving said first and second signal conductor wires in an undulating configuration in said vertical planes wherein said first and second wires are approximately one-hundred and eighty degrees out of phase.

8. The method of claim 5 including weaving first and second signal conductor wires in an undulating configuration in said cable wherein first signal conductor wires of adjacent pairs are in phase with one another and second signal conductor wires of adjacent balanced pairs are in phase with one another.

9. The method of claims 5 or 7 including weaving said first signal conductor wires of adjacent balanced pairs in phase with one another and said second signal conductor wires of adjacent balanced pairs in phase with one another.

10. In a communications system of the type having a differential drive which transmits a differential output in the split form two output voltages whose difference is proportional to the differential output and a differential receiver for receiving the two voltage outputs transmitted from said differential drive to produce an output proportional to the difference between said two voltage signals, a woven balanced line transmission cable for transmitting the voltage signals between the differential driver and differential receiver comprising:

a plurality of balanced-line signal conductor wire pairs each pair consisting of a first signal transmission wire and a second signal transmission wire laterally spaced closely adjacent one another and lying generally parallel with one another in said cable;

said first and second signal transmission wires adapted for receiving one each of said two voltages for transmitting said differential output in the form of said two different voltages to said differential receiver;

a plurality of fiber warp and weft yarns interwoven in said cable with said signal conductor wire pairs fixing said lateral spacing therebetween; and

fixing said lateral spacing and parallel alignment of said first and second signal transmission wires;

said first and second signal transmission wires being woven in parallel vertical planes to have a desired vertical displacement relative to one another in said cable providing a desired impedance value; and

a ground conductor wire woven in said cable in said lateral space between said signal conductor wire pairs across the width of said cable.

11. The system of claim 10 wherein said first and second signal conductor wires are woven in an undulating configuration, the undulations of which are out of phase with one another to provide said desired vertical displacement and impedance.

12. The system of claim 11 wherein first and second signal transmission wires are woven in phase with corresponding first and second signal transmission wires of adjacent signal conductor wire pairs.