Medical ventilator system

• US 4,527,557 A
• Filed: 11/01/1984
• Issued: 07/09/1985
• Est. Priority Date: 11/01/1984
• Status: Expired due to Term

• Current Assignee: Bear Medical Systems Inc. (Becton, Dickinson & Co)
• Original Assignee: Bear Medical Systems Inc. (Becton, Dickinson & Co)
• Inventors: DeVries, Douglas F., Cohen, Arie
• Primary Examiner(s): Gantz, D. E.
• Assistant Examiner(s): Caldarola, Glenn A.
• Application Number:
  US06/667,115
• Time in Patent Office: 250 Days
• Field of Search: 128/204.21, 128/204.22, 128/204.23, 128/204.25, 128/204.26, 128/205.24, 251/133, 251/251
• US Class Current: 128/204.23
• CPC Class Codes: A61M 16/00 Devices for influencing the respiratory system of patients by gas treatment, e.g. mouth-to-mouth respiration; Tracheal tubes stimulating the respiratory movement by mechanical, pneumatic or electrical means, iron lungs combined with gas breathing means A61H31/00
• CPC Class Codes: A61M 16/024 including calculation means, e.g. using a processor
• CPC Class Codes: A61M 16/0833 T- or Y-type connectors, e.g. Y-piece
• CPC Class Codes: A61M 16/107 in the inspiratory path
• CPC Class Codes: A61M 16/204 used for inhalation control
• CPC Class Codes: A61M 16/205 used for exhalation control
• CPC Class Codes: A61M 16/206 Capsule valves, e.g. mushroom, membrane valves
• CPC Class Codes: A61M 16/208 Non-controlled one-way valves, e.g. exhalation, check, pop-off non-rebreathing valves
• CPC Class Codes: A61M 16/209 Relief valves
• CPC Class Codes: A61M 2016/0021 with a proportional output signal, e.g. from a thermistor
• CPC Class Codes: A61M 2016/0039 in the inspiratory circuit

Abstract

A volume ventilator is disclosed which has a balloon valve type exhalation valve for permitting release of gases to the ambient environment during the exhalation period of artificial ventilation or spontaneous breathing, or when there is excess proximal pressure in the ventilator system. A pressure transducer continuously senses the proximal pressure in the ventilator system and sends to a microcomputer controller and associated circuitry of the ventilator system a signal indicative of the instantaneous proximal pressure. The pressure in the balloon, which is the pilot pressure of the exhalation valve, is regulated through a jet venturi type pressure controller which is connected to a source of pressurized gas. The gas flows through the jet venturi, wherein its flow rate is regulated by a ball valve moving against a suitable valve seat. The ball valve is controlled by a stepper motor through a cam follower. The stepper motor is controlled through electronic signals generated in the computer control in response to the difference between the instantaneously sensed proximal pressure, and the pilot pressure required to be present in the balloon in accordance with an algorithm or preselected pilot pressure-versus-time function. Accurate servo control of the flow of respiratory gas to the patient is accomplished by a flow control subsystem which incorporates a flow control valve controlled by a second stepper motor. The flow of the respiratory gas is monitored, downstream of the flow control valve, by a flow transducer. The flow transducer sends to the microcomputer controller a signal indicative of the instantaneous flow rate of the respiratory gas. The microcomputer controller compares the instantaneous flow rate to a flow rate value required by an algorithm or preselected flow rate-versus-time function stored in its memory. The microcomputer controller then sends a signal to the second stepper motor to adjust the flow control valve to provide the flow rate instantaneously required by the preselected function or algorithm.

Claims

1. A ventilator system for providing artificial ventilation to a patient, comprising:

means for providing a pressure regulated source of respiratory gas;

flow control means for controlling the rate of flow of said respiratory gas in accordance with a predetermined flow rate-versus-time function, the flow control means receiving the gas from said source and being in fluid communication with the patient for transmitting the gas to the patient;

exhalation valve means in fluid communication with the patient and with the flow control means for providing an outlet to the ambient for the proximal gases of the patient, said proximal gases including respiratory gas made available for breathing of the patient and gases exhaled by the patient, the exhalation valve means receiving an input pressure signal and being adapted for closing said outlet to the ambient when the input pressure signal exceeds the pressure of the proximal gases;

pressure control means operatively connected with the exhalation valve means for providing said input pressure signal in accordance with a predetermined pressure-versus-time function, the pressure control means including venturi jet means receiving gas under substantially constant pressure, an outlet port for a stream of gas flowing in the venturi jet means to the ambient, a static port in fluid communication with said stream of gas to provide the input pressure signal, and means for regulating the flow rate of said stream of gas whereby the input pressure signal is regulated, the means for regulating including motor actuated means for interfering with the flow of the stream of gas in accordance with electric input signals received by the motor actuated means;

pressure transducer means for sensing the instantaneous pressure of the proximal gases, and for generating electric signals indicative of said instantaneous pressure of the proximal gases, and

computer means for receiving the electric signals from the pressure transducer means, for providing the predetermined pressure-versus-time function, for comparing the value required by said function to the instantaneous pressure of the proximal gases sensed by the pressure transducer means, and for generating and sending a corrective electric signal to the motor actuated means to regulate the flow of the stream of gas to adjust the input pressure signal to a value required by the predetermined pressure-versus-time function.

2. The ventilator system of claim 1 wherein the exhalation valve means include balloon valve means including a valve seat and a balloon which inflates and seats against the seat to close the outlet when the input pressure signal exceeds the pressure of the proximal gases.

3. The ventilator system of claim 1 wherein the motor-actuated means include a stepper motor having a shaft bearing an asymmetrical cam, a cam follower operatively connected to the cam to move linearly in accordance with the rotational position of the cam, and valve means connected to the cam follower for controlling the size of an opening in the venturi jet means whereby the pressure in the static port is regulated, the stepper motor receiving the corrective signals from the computer means and being controlled by said signals.

4. The ventilator system of claim 3 wherein the means for regulating include optical means for sensing the position of the cam of the stepper motor, and for providing an electric signal to the computer means indicative of said position.

5. The ventilator system of claim 4 wherein the cam of the stepper motor has two extreme positions and wherein the optical means are adapted for sensing said two extreme positions and for providing electric signals to the computer means indicative of the respective extreme positions of the cam.

6. The ventilator system of claim 5 wherein the computer means are adapted for sensing the unextended and fully extended positions of the cam follower from the signals sent by the optical means, and wherein the corrective signal to be sent to the stepper motor is generated relative to said extreme positions.

7. The ventilator system of claim 5 wherein the optical means include means for generating and detecting two light beams, and an optically opaque element mounted to the shaft of the stepper motor, one of the two light beams being interrupted by said optically opaque element in each respective extreme position of the cam.

8. The ventilator system of claim 1 wherein the flow control means include a chamber having an orifice wherethrough the respiratory gas flows, second valve means for adjustably restricting said orifice, and stepper motor means for operating the second valve means, and wherein the computer means are adapted for providing the predetermined flow rate-versus-time function and for sending a signal to the stepper motor means to operate the second valve means to provide an instantaneous flow rate corresponding to said flow rate-versus-time function.

9. The ventilator system of claim 8 wherein the flow control means include flow sensing means in serial fluid communication with the flow control means for sensing the flow rate of the respiratory gases downstream of the flow control means and for generating and sending an electric signal to the computer means indicative of the instantaneous flow rate of the respiratory gases.

10. The ventilator system of claim 9 wherein the computer means are adapted for generating and sending to the stepper motor means a second corrective electric signal responsive to the electric signal indicative of the instantaneous flow rate, said second corrective signal being proportional to the difference between the instantaneous flow rate and the flow rate required by the predetermined flow rate-versus-time function and causing the stepper motor to adjust said second valve means.

11. The ventilator system of claim 9 wherein the flow control means further include means for substantially eliminating sonic noise and turbulence in the flow of respiratory gases downstream of the second valve means and upstream of the flow sensing means.

12. The ventilator system of claim 8 wherein the stepper motor means include a stepper motor having a shaft bearing an asymmetrical cam, and a cam follower operatively connected to the cam to move longitudinally in accordance with the rotational position of the cam, the cam follower operating the second valve means.

13. The ventilator system of claim 12 further including optical means for sensing the position of the cam of the second stepper motor, and for providing an electric signal of the computer means indicative of said position.

14. The ventilator system of claim 13 wherein the cam of the second stepper motor has two extreme positions and wherein the optical means are adapted for sensing said two extreme positions and for providing electric signals to the computer means indicative of the respective extreme positions of the cam.

15. The ventilator system of claim 14 wherein the computer means are adapted for computing the unextended and fully extended positions of the cam follower from the signals sent by the optical means, and wherein the corrective signal to be sent to the second stepper motor is generated relative to said extreme positions.

16. The ventilator system of claim 15 wherein the optical means include means for generating and detecting two light beams, and an optically opaque element mounted to the shaft of the stepper motor, one of the two light beams being interrupted by said optically opaque element in each respective extreme position of the cam.

17. A ventilator system for providing artificial ventilation to a patient, comprising:

means for providing a pressure regulated source of respiratory gas;

flow control means for controlling the flow rate of the respiratory gas in accordance with a predetermined flow rate-versus-time function, the flow control means including adjustable valve means through which the respiratory gas flows to the patient and a stepper motor having a rotatable shaft, an asymmetrical cam mounted to the shaft, and a cam follower mounted for linear movement in relation to the valve means and operating the valve means to control the flow rate, the stepper motor being responsive to a first electric signal;

flow rate sensing and transducing means disposed downstream of the flow control means and in fluid communication therewith for sensing the flow rate of the respiratory gases and for generating a second electric signal indicative of the instantaneous flow rate of the respiratory gases;

exhalation valve means being in fluid communication with the patient and with the flow control means for providing an outlet to the ambient for the proximal gases of the patient, said proximal gases including respiratory gas made available for breathing of the patient and gases exhaled by the patient, the exhalation valve means receiving an input pressure signal and being adapted for closing said outlet to the ambient when the input pressure signal exceeds the pressure of the proximal gases;

pressure control means operatively connected with the exhalation valve for providing said input pressure signal in accordance with a predetermined pressure-versus-time function, and

computer means for receiving the second electric signal from the flow rate sensing and transducing means, for storing the predetermined flow rate-versus-time function, for comparing the value required by said function to the second electric signal generated by the flow rate sensing and transducing means, and for generating and sending the first electric signal, responsive to the second electric signal, to the stepper motor to regulate the valve means to adjust the flow rate to an instantaneous value required by the predetermined flow rate-versus-time function.

18. The ventilator system of claim 17 further comprising means disposed between the flow control means and the flow rate sensing and transducing means, for substantially eliminating sonic noise and turbulence in the flow of the respiratory gases.

19. The ventilator system of claim 17 further comprising pressure sensing and transducing means for sensing the instantaneous pressure of the proximal gases and for generating and sending to the computer means a third electric signal indicative of said instantaneous pressure.

20. The ventilator system of claim 17 wherein the flow control means include optical means for sensing the position of the cam of the stepper motor and for providing an electric signal to the computer means indicative of said position.

21. The ventilator system of claim 20 wherein the cam of the stepper motor has two extreme positions corresponding to the maximum and minimum flow rates of respiratory gases permitted by the adjustable valve means, and wherein the optical means are adapted for sensing said two extreme positions of the cam and for providing electric signals to the computer means indicative of the respective extreme positions of the cam.

22. The ventilator system of claim 21 wherein the computer means are adapted for computing the extreme positions of the adjustable valve means from the signals sent by the optical means, and wherein the first electric signal to be sent to the stepper motor is generated relative to said extreme positions.

23. The ventilator system of claim 22 wherein the optical means include means for generating and detecting two light beams, and an optically opaque element mounted to the shaft of the stepper motor, one of the two light beams being interrupted by said optically opaque element in each respective extreme position of the cam.

24. In a ventilator system for providing artificial ventilation to a patient including a pressure regulated source of respiratory gas;

flow control means for controlling the flow of the respiratory gas in accordance with a predetermined flow rate-versus-time function;

exhalation valve means in fluid communication with the flow of the respiratory gas and the patient for providing an outlet to the ambient for proximal gases of the patient, said proximal gases including the respiratory gas and the gases exhaled by the patient, and mixtures thereof, the exhalation valve means including means for receiving a pilot pressure and being adapted for closing the outlet to the ambient when the pilot pressure exceeds the instantaneous pressure of the proximal gases;

pressure control means operatively connected with the exhalation valve means for providing the pilot pressure in accordance with a predetermined pressure-versus-time function;

pressure transducer means for sensing the instantaneous pressure of the proximal gases and for generating a first electric signal indicative of said instantaneous pressure of the proximal gases, and computer means for receiving the first electric signal, for providing the predetermined pressure-versus-time function, for comparing the value required by the predetermined pressure-versus-time function to the instantaneous pressure of the proximal gases as indicated by the first electric signal, and for generating and sending a corrective second electric signal to the pressure control means to regulate the pilot pressure generated by the pressure control means, the improvement comprising;

means for providing a source of pressurized gas in addition to the respiratory gases provided for the patient;

venturi jet means included in the pressure control means for receiving the pressurized gas and having an outlet port to the ambient whereby a stream of gas flows through the venturi jet means, the venturi jet means further including a static pressure port wherefrom the pilot pressure for the exhalation valve means is tapped, and

adjustable valve means included in the venturi jet means for regulating the stream of gas to the ambient whereby the pilot pressure is regulated, the adjustable valve means being controlled by the corrective electric signal generated by the computer means.

25. The improvement of claim 24 wherein the adjustable valve means include a stepper motor controlled by the corrective electric signal, the stepper motor having a rotatable shaft, an asymmetric cam mounted on the shaft, and a cam follower which operatively follows the cam to control the adjustable valve means.

26. The improvement of claim 24 further comprising optical sensing means for sensing the position of the shaft, for generating an electric signal indicative of the position of the shaft and for sending said signal to the computer means.

27. The improvement of claim 26 wherein the adjustable valve means have a first extreme position corresponding to maximum flow rate of the pressurized gas, and a second extreme position corresponding to a minimum flow rate of the pressurized gas, the rotatable shaft having two corresponding extreme positions, and wherein the optical sensing means are adapted for sensing the two extreme positions of the shaft.

28. The improvement of claim 27 wherein the shaft has an optically opaque element which rotates together with the shaft, and wherein the optical sensing means include means for generating and detecting two light beams, one of the two light beams being interrupted by said optically opaque element in each respective extreme position of the shaft.

29. The improvement of claim 27 wherein the computer means are adapted for sensing the first and second extreme positions of the valve means from the signals sent by the optical means, and wherein the corrective signal to be sent to the stepper motor is generated relative to the extreme positions of the shaft.

30. In a ventilator system for providing artificial ventilation to a patient including a pressure regulated source of respiratory gas;

flow control means for controlling the flow of the respiratory gas to the patient in accordance with a predetermined flow rate-versus-time function;

flow sensing and transducer means for measuring the flow rate of the respiratory gas downstream of the flow control means and for generating a first electric signal indicative of said flow rate;

exhalation valve means in fluid communication with the flow of the respiratory gas and with the patient for providing an outlet to the ambient to proximal gases of the patient;

pressure control means operatively connected with the exhalation valve means for controlling the exhalation valve means to maintain the proximal pressure in accordance with a predetermined pressure-versus-time function; and

computer means for receiving the first electric signal, for providing the predetermined flow rate-versus-time function, for comparing the value required by the predetermined flow rate-versus-time function to the instantaneous flow rate as indicated by the first electric signal, and for generating and sending a corrective second electric signal to the flow control means to regulate the flow control means, the improvement comprising;

a stepper motor included in the flow control means and having a rotatable shaft, an asymmetric cam mounted to the rotatable shaft and a cam follower operatively mounted to follow the cam in a substantially linear motion, the stepper motor being controlled by the corrective second electric signal, and

an adjustable flow control valve included in the flow control means and having an orifice interfacing with a valve body which is connected to the cam follower, whereby the stepper motor controls the flow rate.

31. The improvement of claim 30 further comprising optical means for sensing the position of the shaft of the stepper motor, for generating an electric signal corresponding to said position and for sending said electric signal to the computer means.

32. The improvement of claim 31 wherein the valve body has a first extreme position relative to the orifice corresponding to maximum flow rate of the respiratory gas, and a second extreme position corresponding to a minimum flow rate of the respiratory gas, the rotatable shaft having two corresponding extreme positions, and wherein the optical sensing means are adapted for sensing the two extreme positions of the shaft.

33. The improvement of claim 32 wherein the shaft has an optically opaque element which rotates together with the shaft, and wherein the optical sensing means include means for generating and detecting two light beams, one of the two light beams being interrupted by said optically opaque element in each respective extreme position of the shaft.

34. The improvement of claim 33 wherein the computer means are adapted for sensing the first and second extreme positions of the valve body from the signals sent by the optical means, and wherein the corrective signal to be sent to the stepper motor is generated relative to said extreme positions of the shaft.