Apparatus and system for filling one or more containers with a liquid to a predetermined level

• US 4,527,593 A
• Filed: 05/04/1983
• Issued: 07/09/1985
• Est. Priority Date: 05/04/1983
• Status: Expired due to Term

• Current Assignee: Daniel N. Campau
• Original Assignee: Daniel N. Campau
• Inventors: Campau, Daniel N.
• Primary Examiner(s): Schwadron, Martin P.
• Assistant Examiner(s): Starsiak, Jr., John S.
• Application Number:
  US06/491,521
• Time in Patent Office: 797 Days
• Field of Search: 137/393, 137/198, 137/494, 137/386, 137/804, 137/805, 137/260, 137/261, 127/810, 127/811, 127/812, 127/803, 251/28, 141/198
• US Class Current: 137/805
• CPC Class Codes: F15C 1/003 for process regulation, (e.g. chemical processes, in boilers or the like); for machine tool control (e.g. sewing machines, automatic washing machines); for liquid level control; for controlling various mechanisms; for alarm circuits; for ac-dc transducers for control purposes automatic washing machines D06F33/00; electric regulation of mechanical working machines B23Q35/00, G05B19/00; valve-controlled servomotors F15B9/08; thread feeding devices for sewing machines D05B51/00; special provisions on lathes B23B25/00, B23Q; non-electric signal transmission G08C23/00
• CPC Class Codes: Y10T 137/2071 And causing change or correction of sensed condition
• CPC Class Codes: Y10T 137/4757 Battery or electrolytic cell replenishment
• CPC Class Codes: Y10T 137/7287 Liquid level responsive or maintaining systems
• CPC Class Codes: Y10T 137/731 With control fluid connection at desired liquid level

Abstract

An apparatus and system for filling containers with a required liquid to a predetermined level are disclosed. The apparatus includes a main valve means for controlling the flow of liquid through the apparatus and into the container; a fluid amplifier means for receiving at least a portion of the liquid from the main valve means and for generating a pressure signal until such time as the liquid within the container reaches the predetermined level; and pilot valve means for maintaining the main valve means open in the presence of the pressure signal from the fluid amplifier and for closing the main valve means in the absence of the pressure signal. The system includes the aforesaid apparatus together with liquid supply conduit and valve means.

Claims

1. An apparatus for filling a container with a liquid to a predetermined level comprising:

main valve means for controlling the supply of liquid to the container;

fluid amplifier means for receiving at least a portion of the liquid flowing through said main valve means and for generating a pressure signal in response to the flow of said liquid through the main valve means only until the liquid within said container reaches said predetermined level; and

pilot valve means for maintaining the main valve means open in the presence of said pressure signal and for closing said main valve means in the absence of said pressure signal.

2. The apparatus of claim 1 wherein actuation of said main valve means, said fluid amplifier means and said pilot valve means to permit the flow of liquid into said container is effected by the increase of liquid supply pressure over a predetermined minimum;

and wherein actuation of said main valve means, said fluid amplifier means and said pilot valve means to stop the flow of liquid into said container is effected by the liquid level within said container reaching said predetermined level.

3. The apparatus of claim 2 wherein said main valve remains closed after the liquid level reaches said predetermined level until the liquid supply pressure drops below said predetermined minimum.

4. The apparatus of claim 1 wherein said fluid amplifier means is a laminar to turbulent diverting flow type, fluid amplifier having an inlet means, a diverging guidewall, a perturbant signal access means and an outlet means including a pressure signal generating means.

5. The apparatus of claim 4 wherein said outlet means has a discharge terminus positioned at said predetermined level and said perturbant signal access means comprises a generally longitudinal slot in said diverging guidewall.

6. The apparatus of claim 4 wherein said perturbant signal access means comprises a port through said diverging guidewall, said port being positioned at said predetermined level.

7. The apparatus of claim 4 wherein said perturbant signal access means comprises a port through said diverging guidewall and a conduit extending from said port to a free end positioned at said predetermined level.

8. The apparatus of claim 1 wherein said main valve means includes a main valve seat and resilient main valve having a central orifice, said orifice providing a liquid passageway between the supply side of the main valve seat and a valve cavity behind said main valve;

and wherein said pilot valve means includes a pilot valve seat, a resilient flapper valve, and an actuator pin carried by a resilient diaphram, said pilot valve seat providing a liquid passageway between said valve cavity and a discharge port;

said diaphram and said pin acting in the presence of said pressure signal to hold open said pilot valve which in turn maintains the main valve open under the influence of a liquid supply pressure.

9. The apparatus of claim 1 wherein the main valve means, the fluid amplifier and the pilot valve means are positioned no lower than said predetermined liquid level.

10. The apparatus of claim 1 wherein the pressure within said container is above atmospheric pressure.

11. The apparatus of claim 1 wherein said main valve means, said fluid amplifier means and said pilot valve means are assembled into a single unit having no external moving components.

12. The apparatus of claim 1 further including first and second housings which assemble in snap-fit engagement to maintain said main valve means, said fluid amplifier means and said pilot valve means in operative relationship.

13. The apparatus of claim 1 further including a liquid supply conduit communicating with said main valve means, and a three-way liquid supply valve having an open position, a closed position and a vent position.

14. An apparatus for simultaneously filling a plurality of containers with a liquid to a predetermined level for each container, said apparatus comprising:

a liquid supply conduit;

a liquid supply valve in said conduit;

and a plurality of automatically closing container filling means, each such container filling means being associated with one of said containers and including main valve means for controlling the supply of liquid to the container;

fluid amplifier means for receiving at least a portion of the liquid flowing through said main valve means and for generating a pressure signal in response to the flow of said liquid through the valve means only until the liquid within said container reaches said predetermined level; and

pilot valve means for maintaining the main valve means open in the presence of said pressure signal and for closing said main valve means in the absence of said pressure signal.

15. A fluid amplifier adapted for sensing the level of a liquid in a container and for generating a differential in pressure signal in response to the static presence of the liquid level at a predetermined level, comprising:

inlet means for developing a fluid power stream;

outlet means spaced from said inlet means and including a first outlet for receiving at least a portion of said fluid power stream and a second outlet having its lowermost terminus positioned at said predetermined level, said first outlet generating a pressure signal in response to receipt of said portion of said power stream;

a guidewall extending adjacent the longitudinal axis of said fluid power stream from said inlet means toward said outlet means and including an outwardly diverging portion adjacent said outlet means; and

an interior slot in said guidewall adjacent said inlet means and remote from said outlet means, whereby when the liquid level within said container reaches and covers the lowermost terminus of said outlet means second outlet, said fluid power stream is diverted along said diverging guidewall and away from said outlet means first outlet thereby terminating said pressure signal.