Key-holding structure of keyboard with curved operating surface of keys

• US 4,528,428 A
• Filed: 04/10/1984
• Issued: 07/09/1985
• Est. Priority Date: 04/20/1983
• Status: Expired

• Current Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Original Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Inventors: Suzuki, Makoto, Gotoh, Hideo, Fukao, Satoshi
• Primary Examiner(s): Scott, J. R.
• Application Number:
  US06/598,920
• Time in Patent Office: 455 Days
• Field of Search: 200/5 R, 200/5 A, 200/159 B, 200/302.2, 200/314, 200/340, 200/DIG. 1, 200/292, 361/398, 361/288, 400/479, 400/490, 400/479.1, 400/485-489, 235/145 R
• US Class Current: 200/5.00A
• CPC Class Codes: H01H 13/84 characterised by ergonomic functions, e.g. for miniature keyboards; characterised by operational sensory functions, e.g. sound feedback legends H01H13/83
• CPC Class Codes: H01H 2215/008 Part of substrate or membrane
• CPC Class Codes: H01H 2217/03 Concave plane
• CPC Class Codes: H01H 2221/026 Guiding or lubricating nylon
• CPC Class Codes: H01H 2223/014 located in recess
• CPC Class Codes: H01H 2229/032 Screw
• CPC Class Codes: H01H 2239/006 Containing a capacitive switch or usable as such

Abstract

A keyboard assembly having key-switches, comprising a key holder plate supporting multiple keys in plural rows and movably across the thickness of the plate, and further comprising an upper casing which has a rectangular aperture closed by the key holder plate. The key holder plate has holes through which the keys extend, and integral guide portions concentric with the holes and extend toward the rectangular aperture. Opposite right and left sides of the aperture perpendicular to the rows of the keys are defined by side walls of the upper casing each of which has a downward extension toward the key holder plate. The extension has a convex lower end profile with which the key holder plate is held in pressed contact by fasteners, with elastic deformation thereof following the convex lower end profile of the downward extension, such that a surface generally defined by top faces of the keys is curved in cross section across the rows of the keys.

Claims

1. A keyboard having multiple key-switches each comprising a key having a finger-pressed top face, a movable electrode and at least two stationary electrodes, comprising:

an upper casing including a portion which has a rectangular aperture formed through a thickness of said portion, and a pair of side walls defining opposite right and left sides of said rectangular aperture, said side walls each having a downward extension from one surface of said portion, said downward extension having a convex profile at its lower end;

a key holder plate supporting the multiple keys in plural rows perpendicular to said right and left sides and movably in a direction perpendicular to a plane of the key holder plate, said key holder plate having holes through which said keys extend in said direction, and further having integral guide portions formed concentrically with said holes and extending in said direction towards said rectangular aperture;

retaining means for holding said key holder plate curved in cross section across said plural rows, with elastic deformation thereof in pressed contact with said convex profile of said downward extension, whereby a surface generally defined by the top faces of said multiple keys is curved to said convex profile in said cross section;

a printed circuit board disposed below said key holder plate and having a pattern of said stationary electrodes such that said key-switches are operated upon movement of said multiple keys; and

a lower casing disposed below said printed circuit board and cooperating with said upper casing to enclose said key holder plate, said retaining means and said printed circuit board.

2. A keyboard as set forth in claim 1, wherein said key holder plate has a plurality of grooves formed parallel to said plural rows over an entire length thereof, to facilitate said elastic deformation following said convex profile.

3. A keyboard as set forth in claim 1, wherein each of said multiple keys includes a keystem extending through corresponding one of said holes, and a keytop fixed to an upper end of said keystem and having said top face, each of said integral guide portions comprising an annular portion formed along a peripheral edge of said corresponding one of said holes and extending towards said keytop to guide said keystem.

4. A keyboard as set forth in claim 1, wherein said key holder plate is made of synthetic resin.

5. A keyboard as set forth in claim 4, wherein said key holder plate has a plurality of grooves formed parallel to said plural rows over an entire length thereof, to facilitate said elastic deformation following said convex profile.

6. A keyboard as set forth in claim 1, wherein said retaining means includes plural fixing screws for fastening said key holder plate to said upper casing.

7. A keyboard as set forth in claim 6, wherein said upper casing has plural bosses downwardly protruding from said one surface of said portion, said key holder plate being fastened to lower ends of said plural bosses with said fixing screws.

8. A keyboard as set forth in claim 1, wherein said retaining means comprises a curved retainer plate which is disposed below said printed circuit board to back the circuit board, said curved retainer plate being curved such that a distance thereof to said lower end of said downward extension is constant over an entire width thereof along said right and left sides.

9. A keyboard as set forth in claim 8, wherein said key holder plate has plural legs protruding downwardly towards said curved retainer plate, and is supported at said plural legs by said curved retainer portions.

10. A keyboard as set forth in claim 8, wherein said curved retainer plate is fixed to said upper casing.

11. A keyboard as set forth in claim 8, wherein said curved retainer plate is made from a metal sheet.

12. A keyboard as set forth in claim 8, wherein said lower casing has at least one upward extension from an inner surface thereof, said upward extension abutting on a lower surface of said curved retainer plate to support the curved retainer plate.

13. A keyboard as set forth in claim 12, wherein said at least one upward extension is a plurality of longitudinal ribs running along said plural rows and spaced from each other in a direction parallel to said right and left sides, said longitudinal ribs having different heights from said one surface of the lower casing.

14. A keyboard as set forth in claim 1, wherein said printed circuit board comprises a substrate carrying multiple pairs of stationary electrodes corresponding to said multiple keys, and further carrying multiple frusto-conical elastic housings cooperating with said substrate to enclose said multiple pairs of stationary electrodes, respectively, each of said elastic housings having a top wall spaced from and opposite to the corresponding pair of stationary electrodes, said top wall carrying on its inner surface said movable electrode, said each elastic housing normally holding, with its elastic biasing force, the corresponding key and movable electrode in upper positions thereof, and being elastically deformed, upon depression of said corresponding key, thereby moving said movable electrode into contact with said corresponding pair of stationary electrodes via an insulating film, whereby the pair of stationary electrodes are electrically coupled to each other.

15. A keyboard as set forth in claim 1, wherein said keys disposed in one of said plural rows have the same dimensions and shape as the keys disposed in another of said plural rows.

16. A keyboard as set forth in claim 1, wherein said key-switches are capacitive switches.

17. A keyboard as set fortth in claim 16, wherein each of said key-switches comprises two stationary electrodes provided on said printed circuit board.

18. A keyboard as set forth in claim 17, wherein said printed circuit board comprises a substrate carrying multiple pairs of said stationary electrodes corresponding to said multiple keys, and further carrying multiple frusto-conical elastic housings cooperating with said substrate to enclose said multiple pairs of stationary electrodes, respectively, each of said elastic housings having a top wall spaced from and opposite to the corresponding pair of stationary electrodes, said top wall carrying on its inner surface said movable electrode, said each elastic housing normally holding, with its elastic biasing force, the corresponding key and movable electrode in upper positions thereof, and being elastically deformed, upon depression of said corresponding key, thereby moving said movable electrode into contact with said corresponding pair of stationary electrodes via an insulating film, whereby the pair of stationary electrodes are electrically coupled to each other.