Field balancing apparatus

• US 4,535,411 A
• Filed: 11/22/1982
• Issued: 08/13/1985
• Est. Priority Date: 11/22/1982
• Status: Expired due to Term

• Current Assignee: Fifth Third Bank (Fifth Third Bancorporation)
• Original Assignee: IRD Mechanalysis, Inc.
• Inventors: Blackburn, Bobby J., Csokmay, John M.
• Primary Examiner(s): Wise, Edward J.
• Application Number:
  US06/443,541
• Time in Patent Office: 995 Days
• Field of Search: 364/508, 364/550, 364/554, 364/507, 73/570, 73/577, 73/602, 73/618, 346/7
• US Class Current: 700/279
• CPC Class Codes: G01M 1/20 and applying external forces compensating forces due to imbalance

Abstract

Apparatus for carrying out the field balancing of rotors utilizing trial weight techniques. A display is provided with the portable apparatus which serves to prompt the operator with respect to proper procedures for 1 and 2-plane balancing. The apparatus further incorporates a non-volatile random access memory in which balancing parameters for a number of rotors may be permanently stored for use in subsequent trim balancing procedures. This same non-volatile memory is utilized additionally for the storage of null and gain categorized calibration data. A synchronous form of filter is provided for balancing which additionally is used for the purpose of aiding the operator in carrying out vibrational analysis in the field.

Claims

1. Apparatus for balancing an identifiable rotor utilizing vibration responsive transducer means having vibration responsive output signals, rotation transducer means providing rotation responsive signals correspoding with a reference location of said rotor, and select utilization of a tral balance weight removably connectable with said rotor comprising:

means for receiving said vibration responsive output signals;

means for receiving said rotation responsive signals;

analyzer nework means responsive to said vibration responsive output signals and to said rotation responsive signals, and including means defining a filter synchronous with respect to said rotation responsive signals for deriving vector categorized signals corresponding with amplitudes and phase of vibration with respect to said reference location;

hold switch means for selectively deriving a data accept condition;

function switching means actuable to effect a balance condition;

memory switching means actuable to effect store and recall conditions;

display means for providing a visible readout of information;

a random access memory;

non-volatile random access memory means for retaining balance parameter data at discrete identifiable locations in the absence of applied electrical power;

processor means responsive to first said vector categorized signals derived from an initial rotation of said rotor when said function switching means is in said balance condition and said hold switch means is in said data accept condition for effecting the submittal of said first signals to said random access memory, responsive to second said vector categorized signals derived from a next rotation of said rotor with said trial balance weight connected therewith when said function switching means is in said balance condition and said hold switch means is in said data accept condition for effecting the submittal of said second signals to said random access memory, for computing balance correction parameters with respect to said first and second signals, for effecting the readout of balance correction information corresponding therewith at said display means, and subsequently responsive to actuation of said memory switching means to said store condition for effecting the storage of said computed balance correction parameters in said nonvolatile memory means.

2. The apparatus of claim 1 in which said processor means is responsive to said memory switching means recall condition and said function switching means balance condition for effecting the transfer of select said computed balance correction parameters from said non-volatile memory means to said random access memory means, and is subsequently responsive to third said vector categorized signals derived from a third rotation of said rotor when said hold switch meansis in said data accept condition for effecting the submittal of said third signals to said random access memory, for computing trim balance correction parameters with respect to said third signals and said balance correction parameters from said nonvolatile memory means, for effecting the readout of trim balance correction information corresponding therewith at said display means.

3. The apparatus of claim 1 in which said processor means is responsive in the presence of said function switching means balance condition to effect the readout of a first prompt message at said display means visually instructing a procedure sequence of causing said initial rotor rotation, actuating said hold switch means and terminating said initial rotor rotation, is responsive to a predetermined reduction of the rate of rotation of said rotor means to effect the readout of a second prompt message at said display means visually instructing a procedure sequence of adding a trial weight to said rotor, causing said next rotor rotation, actuating said hold switch means and terminating said next rotor rotation.

4. The apparatus of claim 1 in which said processor means is responsive to said memory switch means store condition in the absence of said function switch means balance condition to prevent the said effectuation of storage of data in said non-volatile random access memory means and to effect the readout of a corresponding instructional message at said display means.

5. The apparatus of claim 1 in which:

said memory switching means is actuable to effect a memory scan condition; and

said processor means is responsive to said memory scan condition to effect a visual readout at said display means identifying each said discrete location of said non-volatile memory means and the data retaining status thereof in a sequentially recurring manner.

6. The apparatus of claim 1 in which:

said apparatus includes hand manipular calibrating switch means selectively adjustable to provide digitally categorized calibration outputs representing gain adjustment values for said analyzer network means; and

said processor means is responsive to said digitally categorized calibration outputs for adjusting the values of said first and second vector categorized signals in conjunction with said computation of said balance correction parameters.

7. The apparatus of claim 1 in which:

said processor means is responsive to said memory switching means recall condition and said function switching means balance condition for effecting the transfer of select said computed balance correction parameters from said non-volatile memory means to said random access memory means, and is subsequently responsive to third said vector categorized signals derived from a third rotation of said rotor when said hold switch means is in said data output condition for effecting the submittal of said third signals to said random access memory, for computing trim balance correction parameters with respect to said third signals and said balance correction parameters from said non-volatile memory means, for effecting the readout of trim balance correction information corresponding therewith at said display means;

said processor means further being responsive in the presence of said function switching means balance condition to effect the readout of a first prompt message at said display means visually instructing a procedure sequence of causing said initial rotor rotation, actuating said hold switch means and terminating said initial rotor rotation, is responsive to a predetermined reduction of the rate of rotation of said rotor means to effect the readout of a second prompt message at said display means visually instructing a procedure sequence of adding a trial weight to said rotor, causing said next rotor rotation, actuating said hold switch means and terminating said next rotor rotation, said processor means being further responsive to the presence of said balance correction parameter within said random access memory for effecting the readout of a third prompt message at said display means instructing that trim balance procedures may be undertaken.

8. The apparatus of claim 1 in which:

said apparatus further includes acknowledge switching means actuable to effect a restart signal; and

said processor means is responsive to said function switching balance condition and said hold switch data accept condition to effect an initial readout at said display means instructing the actuation of said acknowledge switching means, and is responsive to said vector categorized signals in response to said actuation effecting said restart signal.

9. The apparatus of claim 8 in which said processor means is responsive to said vector categorized signals only in response to at least two successive said acknowledge switching means actuations effecting said restart signal.

10. Apparatus for balancing a rotor and carrying out a vibrational analysis thereof utilizing vibration responsive transducer means having vibration responsive output signals;

rotation transducer means having rotation responsive signals corresponding with a reference location of said rotor and utilization of a trial balance weight removably connectable with said rotor comprising;

means for receiving said vibration responsive output signals;

means for receiving said rotation responsive signals;

analyzer network means responsive to said vibration responsive output signals and to said rotation responsive signals and including;

counter means having a predetermined digital characterized output in response to pulse characterized input signals including said received rotation responsive signals;

trigonometric memory means retaining sinusoidal data and addressable by said counter means digital characterized output to derive first and second trigonometric outputs; and

multiplier means responsive to said received vibration responsive output signals and said first and second trigonometric outputs for deriving vector categorized signals corresponding with amplitudes and phase of vibration respect to said pulse characterized input signals;

hold switch means for selectively deriving a data accept condition;

memory switch means actuable to effect store and recall conditions;

oscillator means including a hand manipular component for generating a pulse train output at selected frequencies;

function switching means selectively actuable to effect a balance condition and a vibration readout condition, said vibration readout condition effecting the assertion of said oscillator means pulse train output to said counter means as said pulse characterized input signals and the exclusion of said rotation responsive signals;

display means for providing a visible readout of information;

a random access memory;

non-volatile random access memory means for retaining balance parameter data at discrete identifiable locations;

processor means responsive to first said vector categorized signals derived from an initial rotation of said rotor when said function switching means is in said balance condition and said hold switch means is in said data accept condition for effecting the submittal of said first signals to said random access memory, responsive to second said vector categorized signals derived from a next rotation of said rotor with said trial balance weight connected therewith when said function switching means is in said balance condition and said hold switch means is in said data accept condition for effecting the submittal of said second signals to said random access memory, for computing balance correction parameters with respect to said first and second signals, for effecting the readout of balance correction information corresponding therewith at said display means, and subsequently responsive to actuation of said memory switching means to said store condition for effecting the storage of said computed balance correction parameters in said non-volatile memory means, said processor means being responsive to said vector categorized signals in the presence of said function switching means vibration readout condition to compute vibration displacement values and phase thereof with respect to said reference location and said oscillator means output selected frequency, and for effecting the readout of said displacement and phase values at said display means as visually perceptible information.

11. The apparatus of claim 10 in which:

said apparatus includes display switching means actuable to effect an analog output condition; and

said processor means is responsive to said analog output condition for effecting the said readout of said displacement at said display means in bar chart format.

12. The apparatus of claim 10 in which said processor means is responsive to said memory switching means recall condition and said function switching means balance condition for effecting the transfer of select said computed balance correction parameters from said non-volatile memory means to said random access memory means, and is subsequently responsive to third said vector categorized signals derived from a third rotation of said rotor when said hold switch meansis in said data accept condition for effecting the submittal of said third signals to said random access memory, for computing trim balance correction parameters with respect to said third signals and said balance correction parameters from said non-volatile memory means, for effecting the readout of trim balance correction information corresponding therewith at said display means.

13. The apparatus of claim 10 in which said processor means is responsive in the presence of said function switching means balance condition to effect the readout of a first prompt message at said display means visually instructing a procedure sequence of causing said initial rotor rotation, actuating said hold switch means and terminating said initial rotor rotation, is responsive to a predetermined reduction of the rate of rotation of said rotor means to effect the readout of a second prompt message at said display means visually instructing a procedure sequence of adding a trial weight to said rotor, causing said next rotor rotation, actuating said hold switch means and terminating said next rotor rotation.

14. The apparatus of claim 10 in which:

said memory switching means is actuable to effect a memory scan condition; and

said processor means is responsive to said memory scan condition to effect a visual readout at said display means identifying each said discrete location of said non-volatile memory means and the data retaining status thereof in a sequentially recurring manner.

15. The apparatus of claim 10 in which:

said apparatus includes hand manipular calibrating switch means selectively adjustable to provide digitally categorized calibration outputs representing gain adjustment values for said analyzer network means; and

said processor means is responsive to said digitally categorized calibration outputs for adjusting the values of said first and second vector categorized signals in conjunction with said computation of said balance correction parameters.

16. Apparatus for balancing a rotor utilizing vibration responsive transducer means having vibration responsive output signals, rotation transducer means providing rotation responsive signals corresponding with a reference location of said rotor, and utilizing a trial balance weight removably connectable with said rotor comprising:

means for receiving said vibration responsive output signals;

means for receiving said rotation responsive output signals;

analyzer network means responsive to said vibration output signals and to said rotation responsive signals, including means defining a filter synchronous with respect to said rotation responsive signals for deriving vector categorized signals corresponding with amplitudes and phase of vibration with respect to said reference location, said analyzer network means including components having predetermined gain and null effect operational requirements at identified locations;

hold switch means for selectively deriving a data accept condition;

function switching means actuable to effect a balance condition;

memory switching means actuable to effect store and recall conditions;

calibrating switch means selectively adjustable to correspond with said identified locations and to provide discrete digitally categorized calibration outputs with respect thereto;

display means for providing a visible readout of information;

a random access memory;

non-volatile random access memory means for retaining balance parameter and calibration data at discrete identifiable locations in the absence of applied electrical power; and

processor means responsive to first said vector categorized signals derived from an initial rotation of said rotor when said function switching means is in said balance condition and said hold switch means is in said data accept condition for effecting the submittal of said first signals to said random access memory, responsive to second said vector categorized signal, derived from a next rotation of said rotor with said trial balance weight connected therewith when said function switch means is in said balance condition and said hold switch means is in said data accept condition for effecting the submittal of said second signals to said random access memory, for computing balance correction parameters with respect tos aid first and second signals, for effecting the readout of balance correction information corresponding therewith at said display means and subsequently responsive to actuation of said memory switching means to said store condition for effecting said computed balance correction parameters in said non-volatile memory means, responsive to said digitally categorized calibration outputs and said hold switch means data accept condition to establish a calibration program mode for effecting the storage of said calibration outputs as data in said non-volatile memory means, said processor means recalling said stored calibration output data from said memory means for adjusting the values of said first and second vector categorized signals in conjunction with said computation of said balance correction parameters.

17. The apparatus of claim 16 in which said processor means is responsive to said memory switching means recall condition and said function switching means balance condition for effecting the transfer of select said computed balance correction parameters from said non-volatile memory means to said random access memory means, and is subsequently responsive to third said vector categorized signals derived from a third rotation of said rotor when said hold switch means is in said data accept condition for effecting the submittal of said third signals to said random access memory, for computing trim balance correction parameters with respect to said third signals and said balance correction parameters from said non-volatile memory means, for effecting the readout of trim balance correction information corresponding therewith at said display means.

18. The apparatus of claim 16 in which said processor means is responsive in the presence of said function switching means balance condition to effect the readout of a first prompt message at said display means visually instructing a procedure sequence of causing said initial rotor rotation, actuating said hold switch means and terminating said initial rotor rotation, is responsive to a predetermined reduction of the rate of rotation of said rotor means to effect the readout of a second prompt message at said display means visually instructing a procedure sequence of adding a trial weight to said rotor, causing said next rotor rotation, actuating said hold switch means and terminating said next rotor rotation.

19. The apparatus of claim 16 in which said processor means effects the display of said calibration outputs at said display means deriving said calibration program mode.

20. The apparatus of claim 16 in which:

said memory switching means is actuable to effect a memory scan condition; and

said processor means is responsive to said memory scan condition to effect a visual readout at said display means identifying each said discrete location of said non-volatile memory means and the data retaining status thereof in a sequentially recurring manner.