Flow detection apparatus

• US 4,535,637 A
• Filed: 02/08/1984
• Issued: 08/20/1985
• Est. Priority Date: 04/19/1979
• Status: Expired due to Fees

• Current Assignee: C/. Goodman Natalie Liebman, Model Screw Products Incorporated
• Original Assignee: Wilgood Corporation
• Inventors: Feller, Murray F.
• Primary Examiner(s): Goldstein, Herbert
• Application Number:
  US06/578,283
• Time in Patent Office: 559 Days
• Field of Search: 73/861.77, 73/861.78, 324/163, 324/166
• US Class Current: 73/861.77
• CPC Class Codes: G01F 1/10 using rotating vanes with axial admission
• CPC Class Codes: G01F 1/115 with magnetic or electromagnetic coupling to the indicating device
• CPC Class Codes: G01F 1/64 by measuring electrical currents passing through the fluid flow; measuring electrical potential generated by the fluid flow, e.g. by electrochemical, contact or friction effects G01F1/58 takes precedence

Abstract

The disclosed flow-detecting apparatus involves gating of phase-related excitation and sensed signals from electrodes close to a flow-activated tracker in a liquid passage. A high gain comparator provides peak-limited signals to the phase-comparison gate. In one form, a pair of excitation electrodes are symmetrical in relation to a single sensing electrode. That electrode supplies a sensed signal to one comparator input, the other comparator input having fixed bias. In another form, a pair of sensing electrodes are disposed in an excitation pattern between a localized excitation electrode and a metal pipe that forms the passage and acts as a second excitation electrode. The sensed signals reach respective input terminals of a high-gain comparator and it responds to the difference between the inputs. Other configurations of the electrodes and their excitation are disclosed, including one that promotes rejection of common-mode spurious signals. A comparator that receives flow-representing signals is stabilized against electrical unbalance by a negative feedback loop having a long time constant. In flow-detection apparatus having a multiple-rotor flow-sensing probe, separate flow-detection circuits are used for the respective rotors. The outputs of the flow-representing circuits are combined. Use of different excitation frequencies for those flow-detection circuits adds assurance of non-interfering operation of the flow-detection circuits.

Claims

1. Flow-detecting apparatus including means forming a liquid flow passage, an alternating excitation source, means for developing an excitation pattern in liquid in a region in said passage and for sensing said excitation pattern, said pattern developing and sensing means including (a) excitation electrode means connected to said excitation source and (b) sensing electrode means, a flow-driven tracker having at least one pattern-distorting element movably cyclically through said region, signal-receiving means connected to said sensing electrode means for providing an output signal that is alternately in phase with or out of phase with the output of the excitation source during cyclic movement of the tracker, and flow-representing signal means including gating means for combining the output of said alternating excitation source with the output of said signal-receiving means to provide trains of signals and signal-interruption intervals representing cyclic movement of said pattern-distorting element past the sensing electrode means and the excitation electrode means.

2. Flow-detecting apparatus as in claim 1 wherein said signal-receiving means includes a high-gain peak-limiting amplifying means.

3. Flow-detecting apparatus as in claim 1 wherein said sensing electrode means comprises a sensing electrode that is positioned in relation to said excitation electrode means and said tracker to develop a sensed-signal output at said sensing electrode whose phase alternates in dependence on the changing positions of said tracker.

4. Flow-detecting apparatus as in claim 3 wherein said signal-receiving means comprises a differential input comparison device having a pair of input electrodes one of which is coupled to said sensing electrode.

5. Flow-detecting apparatus as in claim 4 wherein said differential input comparison device is of the open-collector type having high-gain peak-limiting characteristics.

6. Flow-detecting apparatus as in claim 1 wherein said sensing electrode means comprises a pair of sensing electrodes disposed in relation to said excitation electrode means and said tracker for developing in-phase sensed signals of different amplitudes at said sensing electrodes, the relative amplitudes of said signals alternating with changing positions of the tracker relative to said sensing electrode means and said excitation electrode means, and wherein said signal-receiving means comprises a differential signal comparison device having a pair of input electrodes coupled to said sensing electrodes, respectively, for providing an output signal whose phase undergoes phase reversals as one and then the other of said sensing electrodes provides the greater input to the signal-receiving means.

7. Flow-detecting apparatus as in claim 6 wherein said differential signal comparison device is of the open-collector type having high-gain peak-limiting characteristics.

8. Flow-detecting apparatus as in claim 1 or 6 wherein said means forming a liquid-flow passage is a metal conduit and wherein said excitation electrode means comprises a pair of excitation electrodes one of which is said metal conduit and the other of which is a localized excitation electrode.

9. Flow-detecting apparatus as in claim 1, 3 or 6, wherein said tracker is made of electrical insulation having a high resistivity compared to the resistivity of the liquid whose flow is to be detected.

10. Flow-detecting apparatus as in claim 1 wherein said signal-receiving means includes amplifying means having a switching characteristic and a bias connection controlling its switching point, further including a negative feedback loop having a long time constant compared to the period of said signals and signal-interruption intervals at the lowest flow rate to be monitored, said negative feedback loop being connected from said flow-representing signal means to said bias connection.

11. Flow-detecting apparatus as in claim 3 wherein said signal-receiving means comprises an input comparison device having positive and negative inputs such that signals to the positive input develop like output of said device and signals to the negative input develop inverse output of said device, said sensing electrode being connected to one of said inputs, further including a negative feedback loop having a long time constant compared to the period of said trains of signals and signal-interruption intervals at the lowest flow rate to be monitored, said negative feedback loop being connected from said flow-representing signal means to one of said inputs of the signal comparison device.

12. Flow-detection apparatus as in claim 6 wherein said signal receiving means comprises signal comparison means having positive and negative inputs such that signals to the positive input develop like output of the signal comparison device and signals to the negative input develop inverse output, said positive and negative inputs being coupled to said sensing electrodes, respectively, further including a negative feedback loop having a long time constant compared to the period of said trains of signals and signal-interruption intervals at the lowest flow rate to be monitored, said negative feedback loop being connected from said flow-representing signal means to one of said inputs.

13. Flow-detecting apparatus as in claim 1, wherein said excitation electrode means includes a pair of excitation electrodes and wherein said sensing electrode means includes a sensing electrode between said excitation electrodes.

14. Flow-detecting apparatus as in claim 1, wherein said sensing electrode means includes a pair of sensing electrodes and said excitation electrode means includes an excitation electrode between said pair of sensing electrodes.

15. Flow-detecting apparatus as in claim 1, wherein said sensing electrode means includes a pair of sensing electrodes arranged in relation to said excitation electrode means for producing mutually in-phase sensed signals whose relative amplitudes vary in dependence on the position of said tracker.

16. Flow-detecting apparatus as in claim 1 wherein said sensing electrode means comprises a sensing electrode related to the excitation electrode means for developing a non-phase-reversing sensed signal whose amplitude changes in dependence on varying positions of the tracker and wherein said signal receiving means comprises a differential comparison device having a first input operable at a first bias and having a second input, one of said inputs being coupled to said sensing electrode, further including a long-time-constant negative feedback loop between the flow-representing signal means and said second input of the signal comparison means for developing bias for the second input offset from said fixed bias at a level between the range of variation of the sensed signal during flow-induced movement of the tracker, for rendering the comparison device non-responsive to sensed signals having one sign of deviation from said developed bias while supporting output of the comparison device in response to siqnals having the opposite sign of deviation.

17. Flow-detecting apparatus as in claim 1, wherein said sensing electrode means comprises only one sensing electrode coupled to said signal receiving means, said one sensing electrode being arranged in relation to said excitation electrode means to develop a constant-phase variable amplitude sensed signal in dependence on varied positions of said tracker.

18. Flow-detecting apparatus as in claim 1, wherein said sensing electrode means comprises only one sensing electrode coupled to said signal receiving means, said one sensing electrode being arranged in relation to said excitation electrode means to develop a sensed signal that undergoes phase reversals in dependence on varied positions of the tracker.

19. Flow-detecting apparatus as in claim 15 wherein said signal receiving means comprises a differential signal comparison device having a switching characteristic and having a pair of inputs coupled respectively to said sensing electrodes.

20. Flow-detecting apparatus as in claim 13, 17 or 18, wherein said signal receiving means comprises a differential input comparison device having a switching characteristic and having a pair of inputs one of which is coupled to said sensing electrode and the other of which is coupled to a reference.

21. Flow-detecting apparatus as in claim 19, further including a long-time-constant negative feedback loop between said flow-representing signal means and an input of said comparison device.

22. Flow-detecting apparatus as in claim 20, further including a long-time-constant negative feedback loop between said flow-representing signal means and an input of said comparison device.

23. Flow-detecting apparatus as in claim 1, wherein said signal receiving means has an open-collector output and wherein said gating means includes a coupling device having an open-collector output connected to the open-collector output of the signal receiving means as an AND-ing circuit to yield a succession of excitation pulses or a signal-interruption interval in dependence on the position of said tracker.

24. Flow-detecting apparatus as in claim 1, wherein the frequency of said excitation source is much higher than the highest frequency of the tracker passing the sensing electrode means.

25. Flow-detecting apparatus as in claim 1, wherein said tracker is a high-resistivity vaned turbine type rotor.

26. Flow-detecting apparatus as in claim 1, wherein said excitation electrode means comprises a spaced-apart pair of elongated oppositely phased excitation electrodes and wherein said sensing electrode means comprises a sensing electrode disposed between first portions of said excitation electrodes and wherein said tracker is a vaned turbine type rotor whose vanes sweep past said sensing electrode, further including a second sensing electrode spaced substantially from the first-mentioned sensing electrode and located between second portions of said excitation electrodes, a second vaned turbine-type rotor whose vanes sweep past said second sensing electrode, and a second alternating excitation source connected to said excitation electrodes, the frequency of said second excitation source being different from but compatible with the frequency of the first-mentioned excitation source.

27. In a fluid-flow detector, amplitude-to-phase conversion apparatus including a signal comparison device having negative and positive inputs such that an input signal applied only to the positive input develops a like output and the same input signal applied only to the negative input develops inverse output from the signal comparison device, and means for concurrently applying periodic input signals having in-phase peaks of like polarity to said inputs of the comparison device wherein the amplitude of peaks of a particular polarity of the applied signals is higher at one of said inputs at times and higher at the other of said inputs at times, said signal applying means including means responsive to fluid flow, whereby the output of the signal comparison device becomes alternately high and low in dependence on which of the inputs has the higher applied signal of the particular polarity.

28. In a fluid-flow detector amplitude-to-phase conversion apparatus as in claim 27, including means responsive to a periodic reference signal in phase with said input signals for gating the output of the signal comparison device to yield output only while said higher signal is applied to a particular one of said inputs.