Air-core choke coil

• US 4,538,131 A
• Filed: 11/30/1983
• Issued: 08/27/1985
• Est. Priority Date: 01/27/1983
• Status: Expired due to Term

• Current Assignee: BBC Brown Boveri & Company Limited (ABB Limited)
• Original Assignee: BBC Brown Boveri & Company Limited (ABB Limited)
• Inventors: Rascher, Andreas, Baier, Manfred
• Primary Examiner(s): Kozma, Thomas J.
• Application Number:
  US06/556,645
• Time in Patent Office: 636 Days
• Field of Search: 336/207, 336/206, 336/185, 336/60, 336/197, 336/59, 336/57
• US Class Current: 336/57
• CPC Class Codes: H01F 37/005 without magnetic core
• CPC Class Codes: Y10S 174/24 in an inductive device, e.g. reactor, electromagnet

Abstract

An axially symmetric air-core choke coil for high voltage applications. The coil includes a plurality of radially concentric, helically wound layers of windings. Non-insulated wire cable is used to produce each winding. Therefore, adjacent turns of each winding, as well as adjacent layers are spaced from one another. Separation between adjacent turns of each layer is provided through longitudinally extending, non-conductive, strips which are circumferentially spaced around the outer periphery of each winding layer. The strips are folded radially inward at the open spaces between turns. The layers are separated by a plurality of longitudinally extending non-conductive bars. The bars can be positioned to overlap the strips. Numerous air gaps are thereby defined between adjacent turns and adjacent layers which allow air to easily flow in a radial direction into the center of the air-core coil. A screen is provided at one axial end of the air-core coil to block the axial flow of air through the center of the air-core and to direct the axial air flow over the inner periphery of the air-core. This creates a Bernulli effect which reduces the air pressure within the air-core so that the radial air flow is substantially increased. Means are provided for axially compressing the windings of the coil to increase its mechanical strength to withstand disruptive forces which develop during short-circuit conditions.

Claims

1. An axially symmetric air-core choke coil, comprising:

at least one winding, said at least one winding having a plurality of helically wound, spaced apart, wire cable turns, said coil having an inner cylindrical periphery inside said coil and an outer periphery concentrically surrounding said inner periphery;

a plurality of axially extending, electrically non-conductive, strips, spaced circumferentially around said at least one winding, each strip including a plurality of folded sections, respective ones of said folded sections being fitted between respective adjacent turns, a plurality of air gaps being defined between said turns and said strips, said strips being arranged to permit radial and longitudinal air flow through said air gaps;

means for generating an axial air flow along said inner cylindrical periphery of said coil, said axial air flow being adapted to reduce the air pressure at said inner periphery to induce outside air to flow through said air gaps;

said means for producing an axial air flow comprises a screen, said screen being adapted to block air flow through the center of one axial end of said coil and to define an axial gap between the circumferential periphery of said screen and said at least one winding of said coil, whereby air entering said axial gap is accelerated to produce said reduced air pressure along said inner periphery of said coil; and

means for axially prestressing said at least one winding.

2. The coil as in claim 1, wherein said wire cable turns are rectangular in cross-section and wherein said strips extend parallel to eah other along an outer periphery of each said at least one winding.

3. The coil as in claim 2, which includes a plurality of concentric windings each having the structure of said at least one winding, each of said plurality of windings being electrically connected to one another in a predetermined circuit relation.

4. The coil as in claim 3, further comprising a plurality of axially extending, electrically non-conductive, rods spaced circumferentially between adjacent ones of said plurality of windings to provide a separation therebetween.

5. The coil as in claim 4, wherein said rods and said strips are generally overlapping.

6. The coil as in claim 2, wherein said strips are double-layered.

7. The coil as in claim 3, wherein said prestressing means comprise longitudinally extending tension strips and first and second spider supports located at first and second axial ends of said coil, said first and second spider supports being connected by said tension strips and being drawn together axially to compress said plurality of windings of said coil.

8. The coil as in claim 7, wherein said coil includes at least ten concentric windings and wherein said tension strips extend longitudinally at a location between a fourth and eighth winding of said coil.

9. The coil as in claim 8, wherein said tension strips are comprised of glass fiber reinforced plastic.

10. The coil as in claim 2, wherein said prestressing means comprises longitudinally extending tension strips and first and second bridges located at first and second axial ends of said coil, said first and second bridges being connected by said tension strips and being drawn together axially to compress said at least one winding of said coil.

11. The coil as in claim 10, wherein said tension strips are comprised of glass fiber reinforced plastic.

12. The coil as in claim 2, wherein the radial width of said gap is less than 15 mm.

13. The coil as in claim 12, wherein the radial width of said gap is between 2 mm and 5 mm.

14. The coil as in claim 13, wherein said screen consists of fiber-reinforced epoxy resin.