Automatic bread baking machine

• US 4,538,509 A
• Filed: 06/28/1984
• Issued: 09/03/1985
• Est. Priority Date: 08/22/1983
• Status: Expired due to Fees

• Current Assignee: Hosiden Electronics Co. Ltd. (Hosiden Corporation)
• Original Assignee: Hosiden Electronics Co. Ltd. (Hosiden Corporation)
• Inventors: Mine, Keiji, Ojima, Shin, Kamiuchi, Hideaki
• Primary Examiner(s): JENKINS, ROBERT
• Application Number:
  US06/625,872
• Time in Patent Office: 432 Days
• Field of Search: 99/348, 99/352, 99/353, 99/483, 99/484, 99/486, 366/144, 366/146, 366/69, 366/98
• US Class Current: 99/348
• CPC Class Codes: A21B 1/40 characterised by the means for regulating the temperature
• CPC Class Codes: A21B 7/005 in combination with mixing or kneading devices
• CPC Class Codes: A21C 1/02 with vertically-mounted tools; Machines for whipping or beating
• CPC Class Codes: A21C 1/145 Controlling; Testing; Measuring A21C1/1425 takes precedence
• CPC Class Codes: A21C 13/00 Provers, i.e. apparatus permitting dough to rise
• CPC Class Codes: A47J 27/14 Cooking-vessels for use in hotels, restaurants, or canteens
• CPC Class Codes: B01F 2035/99 Heating
• CPC Class Codes: B01F 27/80 with stirrers rotating about a substantially vertical axis
• CPC Class Codes: B01F 35/3213 at the lower side of the axis, e.g. driving the stirrer from the bottom of a receptacle

Abstract

An automatic bread baking machine wherein, at a predetermined time prior to a preset time, water is supplied into a container, in which the ingredients of bread are mixed into the water by rotating a rotary vane provided in the container, producing dough. A fixed rod is provided in the container adjacent to and spaced from the rotary vane, and the dough is twined around the fixed rod by the rotary vane and kneaded at comparatively low speed by the cooperation of the rotary vane and the fixed rod. The dough temperature is sensed by a temperature sensor disposed in the fixed rod, and when the sensed temperature has reached a predetermined value, the dough kneading operation is terminated. The water is supplied into the container from a water tank covered with a heat-insulating layer. An ice box for containing ice is provided in the water tank, and when the ambient temperature is higher than a predetermined value, cold water is supplied to the container.

Claims

1. An automatic bread baking machine comprising:

housing;

a container removably mounted in the housing, for containing the ingredients of bread;

water supply means mounted in the housing;

kneading means for kneading the ingredients of bread with water into dough in the container, said kneading means comprising a rotary shaft which extends through the bottom of said container, at least one rotary vane mounted on an upper end of said rotary shaft inside of said container to extend perpendicularly to said rotary shaft, a fixed rod mounted in said container adjacent to and spaced from said rotary vane, said fixed rod being oriented transverse to the axis of rotation of said rotary shaft, and a motor mounted in said housing outside of said container for driving said rotary shaft to effect movement of said vane past said fixed rod thereby to cause the dough being kneaded to turn about said fixed rod as said vane rotates in said container;

a heater in the housing for baking the dough in the container; and

a controller for performing, in a sequential order, a kneading step in which water is supplied from the water supply means to the container and the kneading means is driven to produce the dough, a fermentation step for fermenting the dough, and a baking step for baking the fermented dough by use of the heater.

2. An automatic bread baking machine according to claim 1, wherein the container is square-tubular in shape and its axis is substantially aligned with said rotary shaft, said rotary vane extending from said shaft to the vicinity of the inner peripheral surface of the container, the length of said vane being greater than the length of said fixed rod, a portion of the rotary vane opposing said fixed rod in parallel relation thereto, the length of said vane portion being less than half of the entire length of the rotary vane.

3. An automatic bread baking machine according to claim 1, wherein said vane rotates in a plane which is adjacent and parallel to the bottom of the container, said fixed rod being detachably fixed to a side panel of the container at a position above said plane.

4. An automatic bread baking machine according to claim 3, wherein a hole is made in one end portion of the rotary vane for receiving the upper end portion of the rotary shaft, said hole being so shaped that the rotary vane can be lifted off from the rotary shaft in its axial direction and so that the rotary vane and the rotary shaft are operatively interconnected with each other in the direction of rotation.

5. An automatic bread baking machine according to claim 4, wherein the rotary shaft is comprised of first and second rotary shafts, the first rotary shaft being inserted into a first bearing fixed to the bottom of the container at the center thereof and rotatably supported thereto and the second rotary shaft being inserted into a second bearing fixed to the housing and rotatably supported thereto, and wherein clutch means is provided for disengageably coupling the lower end of the first rotary shaft and the upper end of the second rotary shaft in the vertical direction.

6. An automatic bread baking machine according to claim 3, wherein a temperature sensor is disposed in an inner end portion of a bore formed in the fixed rod in concentric relation thereto and a lead to the temperature sensor is led out of the container through the bore, said controller including means for determining the completion of the dough kneading step on the basis of the temperature detected by the temperature sensor.

7. An automatic bread baking machine according to claim 1, wherein the rotary vane is provided with a projection which is adjacent but spaced from the fixed rod when the rotary vane is just opposite to said rod.

8. An automatic bread baking machine according to claim 1, wherein the rotary shaft is formed by a sleeve shaft and a stationary shaft is inserted through the sleeve shaft and is fixed to the housing, and wherein the stationary shaft projects into the container and the fixed rod is detachably mounted on the projecting end portion of the stationary shaft.

9. An automatic bread baking machine according to claim 8, wherein a temperature sensor is disposed in the projected end portion of the stationary shaft and a lead to the temperature sensor is led out of the container through the stationary shaft, and the baking machine includes means for determining the completion of the dough kneading step on the basis of the temperature detected by the temperature sensor.

10. An automatic bread baking machine according to claim 1, which includes means for rotating the fixed rod about the center of rotation of the rotary vane.

11. An automatic bread baking machine according to claim 1, wherein the water supply means is means for guiding water available from an external water service into the case and for supplying the water to the container.

12. An automatic bread baking machine according to claim 1, wherein the water supply means is a water tank removably mounted in the housing, for containing water.

13. An automatic bread baking machine according to claim 12, wherein a heat-insulating layer is provided around the water tank to prevent a temperature rise of the water in the tank.

14. An automatic bread baking machine according to claim 13, wherein an ice box for containing ice is disposed in the water tank to prevent a temperature rise of the water in the water tank.

15. An automatic bread baking machine according to claim 1, wherein a container mount is fixed to the bottom of the container, for detachably mounting it on a stationary part of the housing, and wherein a heat-insulating layer is interposed between the mount and the bottom of the container.

16. An automatic bread baking machine according to claim 15, wherein a heat-absorbing plate is interposed between the heat-insulating layer and the bottom of the container in close contact with the latter in a manner to project out therefrom as a flange.

17. An automatic bread baking machine according to claim 1, wherein said container is substantially hermetically sealed, and wherein a recess is formed in the top panel of the container and at least one small hole is made in said top panel at the center of the recess for supplying water from the water supply means into the container and for releasing steam from the container.

18. An automatic bread baking machine according to claim 1, wherein the top panel of said container has a water-retaining aperture therein which permits the passage therethrough of water and soaking water.

19. An automatic bread baking machine according to claim 1, 3, 12 or 15, wherein said heater comprises a ring-shaped top heater disposed slightly above the top panel of the container substantially in parallel to and coaxially therewith, and a ring-shaped bottom heater disposed slightly below the bottom panel of the container substantially in parallel to and coaxially therewith.

20. An automatic bread baking machine according to claim 1, 3, 12 or 15, which includes temperature sensing means for detecting the temperature in the housing, and in which the controller includes means for controlling the temperature in the housing in each of the fermentation and baking steps on the basis of the detected output from the temperature sensing means.

21. An automatic bread baking machine according to claim 1, 3, 12 or 15, wherein the controller includes means for performing degassing of the dough in the fermentation step by rotating the rotary vane for a short period of time.

22. An automatic bread baking machine according to claim 1, 3, 12 or 15, wherein the controller includes a clock, means for setting the time at which it is desired to complete the baking step, and means for performing the kneading step and the subsequent steps by reference to the clock in accordance with the time set by the setting means.

23. An automatic bread baking machine according to claim 1, which includes cooling means for controlling the temperature in the housing, and wherein the controller includes means for controlling the temperature in the housing during the kneading step and prior thereto by use of the cooling means.

24. An automatic bread baking machine according to claim 1, 3, 12 or 15, which includes a heating chamber provided in the housing to surround the container, for isolating the container from the other parts in the housing.

25. An automatic bread baking machine according to claim 1, 3, 12 or 15, which includes a fan for blowing an air current into the container to cool it.

26. An automatic bread baking machine according to claim 25, wherein the top panel of the container has a water-retaining aperture therein which permits the passage therethrough of water and soaking water, the air current from the fan being passed into the container through the water-retaining aperture.