Process and device for inspecting the surface of a material

• US 4,539,561 A
• Filed: 02/04/1983
• Issued: 09/03/1985
• Est. Priority Date: 02/15/1982
• Status: Expired due to Fees

• Current Assignee: Swiss Aluminium, Ltd.
• Original Assignee: Swiss Aluminium, Ltd.
• Inventors: Wulff, Gunther
• Primary Examiner(s): Ciarlante, Anthony V.
• Application Number:
  US06/464,049
• Time in Patent Office: 942 Days
• Field of Search: 340/540, 340/675, 340/691, 73/105, 358/106, 356/430, 250/562, 250/563
• US Class Current: 340/675
• CPC Class Codes: G01N 21/89 in moving material, e.g. running paper or textiles G01N21/90, G01N21/91, G01N21/94 take precedence

Abstract

The surface of a material is inspected for defects by visual examination of a television picture of the surface produced by at least one camera focused on the material and transmitting an image to a screen in the form of a video signal. The connection between screen and camera is made only when a defect is detected on the surface of the material. The video signal is delimited by an upper and a lower signal level which, if exceeded, results in a trigger signal being activated. In addition a trigger mechanism and an image storage facility are provided between the screen and the camera. Appearing on the screen are only pictures of surface areas showing defects; areas without defects are not displayed on the screen.

Claims

1. Process for inspection of the surface of a material by visual examination of a television picture produced by at least one camera focused on the material surface and displaying the resultant image obtained on a monitor or screen, which comprises:

providing the surface of a material to be inspected, providing a camera focused on said surface operative to detect defects on said surface and a screen operatively connected to said camera, providing means for displaying said surface on said screen only when said camera detects a defect on the surface of the material.

2. Process according to claim 1 wherein said surface is a cast aluminum strip.

3. Process according to claim 1 wherein a video signal is transmitted from said camera delimited by an upper and a lower signal level which, if exceeded, results in a trigger signal being activated to display said surface on said screen.

4. Process according to claim 3 including a storage facility operatively connected between said screen and camera, wherein the image of the defect is held on the screen between a first trigger signal and a second trigger signal with the help of said image storage facility.

5. Process according to claim 4 wherein the image storage facility stores one or more successive, complete pictures.

6. Process according to claim 3 wherein the pictures projected as a result of triggering are projected on the monitor at another, downstream position by means of a delay facility between the trigger and the storage facility.

7. Process according to claim 3 including a second camera operatively connected to said screen, wherein an image displaced with respect to that taken by the first camera is taken by said second camera and is fed to the image storage facility via the trigger signals.

8. Process according to claim 1 wherein said surface is a moving strip.

9. Device for inspection of the surface of a material by visual examination of television picture produced by at least one camera focused on the material surface and displaying via a video signal the resultant image of the material surface on a monitor or screen, which comprises a surface of a material to be inspected, a camera focused on said surface operative to detect thereon, a screen operatively connected to said camera, and means between said camera and screen for transmitting the video signal and thereby displaying said surface on said screen only when a defect is detected on the surface by said camera.

10. Device according to claim 9 wherein said means includes a trigger mechanism between said camera and screen.

11. Device according to claim 10 including an image storage facility between said trigger mechanism and screen.

12. Device according to claim 11 including a delay facility between the trigger mechanism and image storage facility.

13. Device according to claim 11 wherein the image storage facility is a FIFO (first in first out) type with a capacity for one or more pictures.

14. Device according to claim 9 including a second camera offset from said first camera and operatively connected to said screen for televising the strip and producing an image displaced with respect to that taken by the first camera.

15. Device according to claim 9 wherein said surface is a moving strip.