Ferrosilicon aggregate for concrete and resins

• US 4,540,438 A
• Filed: 09/29/1983
• Issued: 09/10/1985
• Est. Priority Date: 09/29/1983
• Status: Expired due to Fees

• Current Assignee: Paul F. Gutmann
• Original Assignee: Solvay Construction Materials, Inc. (Compagnie De Saint-Gobain S.A.)
• Inventors: Gutmann, Paul F., Holm, Donald R.
• Primary Examiner(s): Dixon, Jr., William R.
• Assistant Examiner(s): Capella, Steven
• Application Number:
  US06/537,062
• Time in Patent Office: 712 Days
• Field of Search: 106/97, 106/314, 106/36, 106/14.05, 404/21
• US Class Current: 106/643
• CPC Class Codes: C04B 14/34 Metals , e.g. ferro-silicon

Abstract

A floor topping, mortar and grout which include ferrosilicon in particle form. The ferrosilicon increases the wear resistance and impact strength of the topping, mortar or grout without the oxidation or discoloration normally attributable to materials which include iron borings. In addition, the ferrosilicon increases the light reflectivity of the topping material.

A method of hardening and rendering wear resistant a concrete structure such as a floor comprising the placement of a mixture of Portland cement and particles of ferrosilicon material at the surface of the structure and thereafter troweling the mixture to a smooth surface.

Claims

1. In a particulate mixture for embedding into the unset upper surface of a concrete floor the improved mixture comprising

Portland cement, and

ferrosilicon particles having a silicon content of no more than 20%, and having a particle size range of 6 mm. to 200 mesh;

whereby all ferrosilicon in said mixture is inert to chemical reaction with the other components of said mixture.

2. The improved composition of claim 1 and in which said ferrosilicon particles consist essentially of an alloy of 10-20% silicon, 1-5% aluminum, 1-5% titanium and the balance iron.

3. The improved composition of claim 1 and in which the said Portland cement is white.

4. In a dry mix for use in making concrete mortar, the improved composition consisting essentially of

Portland cement, and

ferrosilicon particles having a silicon content of no more than 20%;

said ferrosilicon particles being of sufficiently coarse mesh that essentially no chemical reaction is caused between said ferrosilicon particles and the said Portland cement.

6. The improved composition of claim 4 and in which the ratio of said Portland cement to said ferrosilicon particles is 1:

2 by weight.

7. The improved composition of claim 4 and in which the ratio of said Portland cement to said ferrosilicon particles is 1:

1 by weight.

8. The improved composition of claim 4 and in which said ferrosilicon particles consist essentially of an alloy of 10-20% silicon, 1-5% aluminum, 1-5% titanium and the balance iron.

5. In a dry mix for use in making concrete mortar, the improved mixture comprising

Portland cement, and

ferrosilicon particles having a silicon content of no more than 20%, and having a particle size range of 6 mm. to 200 mesh;

whereby all ferrosilicon in said mixture is inert to chemical reaction with the other components of said mixture.

9. In a dry mix for use as a cement grout, the improved composition comprising

Portland cement, and

ferrosilicon particles having a silicon content of no more than 20%;

said ferrosilicon particles being of sufficiently coarse mesh that essentially no chemical reaction is caused between said ferrosilicon particles and the said Portland cement.

10. In a dry mix for use as a cement grout, the improved mixture comprising

Portland cement, and

ferrosilicon particles having a silicon content of no more than 20%, and a particle size range of 6 mm. to 200 mesh;

whereby all ferrosilicon in said mixture is inert to chemical reaction with the other components of said mixture.

11. The improved composition of claim 10 and further comprising plasticizers, the said Portland cement, ferrosilicon particles, and plasticizers being present in the ratios ofPortland cement, and

40-50% ferrosilicon, and

balance plasticizers.

12. In a wear resistant topping for industrial floors and the like, the improved composition consisting essentially of

heat resistant cement, and

ferrosilicon particles having a silicon content of no more than 20%;

said ferrosilicon particles being of sufficiently coarse mesh that essentially no chemical reaction is caused between said ferosilicon particles and the said heat resistant cement.

13. In a wear resistant topping for industrial floors and the like, the improved mixture comprising

heat resistant cement, and

ferrosilicon particles having a silicon content of no more than 20%, and a particle size range of 6 mm. to 200 mesh;

whereby all ferrosilicon in said mixture is inert to chemical reaction with the other components of said mixture.

14. In a topping for floors and the like, the improved composition consisting essentially of

acid resistant cement, and

ferrosilicon particles having a silicon content of no more than 20%;

said ferrosilicon particles being of sufficiently coarse mesh that essentially no chemical reaction is caused between said ferrosilicon particles and said acid resistant cement.

15. In a topping for floors and the like, the improved mixture comprising

acid resistant cement, and

ferrosilicon particles having a silicon content of no more than 20%, and a particle size range of 6 mm. to 200 mesh;

whereby all ferrosilicon in said mixture is inert to chemical reaction with the other components of said mixture.