Modular electrical distribution connection set

• US 4,545,632 A
• Filed: 11/21/1983
• Issued: 10/08/1985
• Est. Priority Date: 11/26/1982
• Status: Expired due to Fees

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Maier, Gernot, Wohr, Rolf, Schwarzhoff, Wolfgang, Tischler, Heinrich
• Primary Examiner(s): MCQUADE, JOHN P
• Application Number:
  US06/553,710
• Time in Patent Office: 687 Days
• Field of Search: 339/176 M, 339/94 M, 339/38, 339/92 M, 339/18 R, 339/18 C, 339/18 B, 339/18 P, 339/113 R, 339/113 L, 339/198 R, 339/157 R, 339/157 C, 339/170
• US Class Current: 439/43
• CPC Class Codes: H01R 13/443 Dummy plugs
• CPC Class Codes: H01R 25/00 Coupling parts adapted for simultaneous co-operation with two or more identical counterparts, e.g. for distributing energy to two or more circuits supported only by co-operation with a counterpart H01R31/00; with a holder adapted for supporting apparatus to which its counterpart is attached H01R33/88

Abstract

The set contains a central distribution box (20) having a plurality of severable electrical main terminals, for example connectable by a cable or by internal wiring to a distribution panel by, for example, a connector (22) or internal wiring. A plurality of identical adjacently located multi-terminal connection sockets (21) are located at the sides of the distribution box. The socket or receptacle terminals of the sockets (21) are internally connected to the main terminals by electrical connections on a conductor support plate. For modular use, and flexibility, a plurality of identical, severable plug units (38, 51) having projecting prongs (40, 53) located in the pattern of the receptacle or socket terminals, are engageable with the receptacle or socket terminals, some of the plug units including, in a common housing, distribution strips secured thereto and having, within the housing, and internal distribution connecting plate and conductors thereon, for attachment to further sockets (50) which may have a lesser number of connectors than the prongs on the plug units. Typically, the prongs of the plug units have seven connectors, the distribution sockets only four, one of each of the connectors being grounded. To insure vibration-proof reliable connections, the plug units and the sockets are formed with interengaging threaded sleeves and screws, the screws being axially retained, for example by a T ring, to insure positive ejection of the plugs upon rotation of the screws in removing direction.

Claims

1. Modular electric distribution connection set comprising

a central distribution module having a plurality of electrical main terminals, the module including a box-like structure, the terminals being positioned essentially centrally thereof;

a plurality of identical modular multi-terminal connection sockets positioned on either side of the main electrical terminals, in aligned rows, each modular socket having a plurality of connection receptacle or socket terminals located in a predetermined configuration;

a conductor support plate having electrical connections thereon located inside the box and connecting selected ones of the main terminals with selected ones of the receptacle or socket terminals of the multi-terminal sockets,

a remote socket element having a housing and a multi-terminal remote connection socket mounted therein identical to the modular multi-terminal connection sockets;

a plurality of modular plug units having a plurality of identical projecting prongs located in mirror image of said configuration, and being dimensioned and shaped to fit into said connection or socket terminals and being selectively connectable and disconnectable from the terminal connection sockets, said plug units including at least one each of;

an adapter element comprising a set of projecting prongs adapted to fit into one of the connection sockets for connection to a load;

a tandem plug unit having at least two sets of projecting prongs positioned to fit into the receptacle or socket terminals of at least two adjacent sockets and adapted for connection to a selected external load;

and a distribution strip having a housing structure and, secured to said strip, a distribution plug unit identical to any one of said plurality of separable plug units, and including, within said housing structure, a distribution conductor support plate having electrical conductors thereon, the housing structure further comprising

a plurality of power distribution sockets each having a plurality of plug-in terminals, wherein the plurality of plug-in terminals comprises a lesser number of terminals than the number of terminals of said connection receptacle or socket terminals,

the plug-in terminals being connected electrically to the electrical connections on the distribution conductor support plate;

and wherein each of said sockets and each of said plug units includes interengaging threaded bolt-and-sleeve elements, one of said elements being located on the socket, and the other of said elements being located on the plug unit, one of said elements being rotatable and axially essentially fixed to provide for screw-in engagement of plug units with respective sockets while insuring positive ejection of plug units from the sockets upon turning of the respective rotatable element in removing direction.

2. Set according to claim 1, further including closing-off cover caps provided for each one of the sockets;

projecting prongs extending from the cover caps and fitting into the receptacle or circuit terminals of the sockets;

and wherein the sockets include, each, at least one internally threaded bushing or sleeve, and the cover caps include screws having matching threads, positioned for screw-in connection with the threaded sleeve or bushing, the screws being rotatably and axially essentially immovably retained in the cover caps to provide for tightening of the cover caps towards the socket, and forcible ejection of the cover cap, and the locating pins therewith, upon rotation of the screws in a direction of removal of a respective cover cap.

3. Set accoring to claim 1, wherein the multi-terminal connection sockets include seven connection receptable or socket terminals, one of said seven terminals being a ground or chassis terminal.

4. Set according to claim 1, wherein the plug units of the set include a coupling unit having one of said adapter elements on one portion thereof, and a multi-terminal connection socket identical to the sockets of said plurality of adjacently located multi-terminal connection sockets on another portion thereof, the projecting prongs and the receptacle or socket terminals of the plug unit and the socket being connected in electrically aligned polarized configuration.

5. Set according to claim 1, wherein said distribution box includes a front panel;

a sealing gasket located on the front panel and having openings leaving exposed the multi-terminal connection sockets and surrounding said sockets secured to said front panel.

6. Set according to claim 5, wherein said set further comprises

severable cover caps having projecting locating elements fitting into selected ones of said receptacle or socket terminals;

an an interengaging bolt-and-sleeve element for forming a thread connection with that one of the elements located on the socket for releasably connecting a cover cap over a socket, but permitting tightening of the cover cap against the seal.

7. Set according to claim 1, further including visible indicator means comprising light-emitting diodes (LEDs) located opposite respective sockets of the distribution strip.

8. Set according to claim 1, at least one of:

the housing;

the housing structue of the strip

are formed with surface-adjacent slots having, in cross section, approximately T shaped, positioned adjacent and in association with respective sockets, to form a reception element for an identification label or strip.

9. Set according to claim 1, wherein the housing structure of said strip comprises an elongated, essentially box-like structure having a depth matching, at least approximately, the depth of the central distribution module;

and wherein the plug unit on the housing structure is positioned at one end portion of the elongated housing structure, for overlapping engagement with one of said multi-terminal connection sockets, the power distribution sockets being located in adjacent alignment along the housing structure to permit attachment of the plug unit of the housing structure to one of the multi-terminal connection sockets and provide for lateral extension of the housing structure of the distribution strip from the central distribution module with the power distribution sockets in essentially linear, readily observed alignment.

10. Set according to claim 9, wherein the distribution conductor support plate and the electrical distribution conductors thereon are common to all the power distribution sockets and the distribution conductors are connected to selected ones of the projecting prongs of the plug unit.

11. Set according to claim 9, wherein the box-like structure has a top panel;

and the power distribution sockets are located in the housing, recessed from and accessible through the top panel, the prongs of the plug unit of the strip extending parallel to the recesses for the distribution sockets.

12. Set according to claim 11, wherein the power distribution sockets are positioned on the bottom of a well to provide for said recess positioning thereof;

and wherein the cross-sectional shape of the well is non-symmetrical with respect to at least one direction thereof to provide for single-fit positioning of a plug element into the well, the plug element having projecting portion having a cross-sectional shape matching the cross-sectional shape of the well.

13. Set according to claim 12, further comprising separable cover caps shaped to fit over and completely cover the wells of the distribution sockets;

locating pins projecting from the cover caps for positioning of the cover caps over the well in oriented alignment;

and releasable screw connection means for clamping the cover caps over the wells and sealingly retain the cover caps thereagainst.

14. Set according to claim 13, wherein the well has a terminal region formed with a sealing ring receiving groove.