Plug connector and method for connecting same

• US 4,545,637 A
• Filed: 11/23/1983
• Issued: 10/08/1985
• Est. Priority Date: 11/24/1982
• Status: Expired due to Term

• Current Assignee: Huber & Suhner AG Kabel- Kautschuk- Kunststoffwerke
• Original Assignee: Huber + Suhner AG
• Inventors: Bosshard, Andreas, Lammler, Bernhard
• Primary Examiner(s): Weidenfeld, Gil
• Assistant Examiner(s): PIRLOT, DAVID
• Application Number:
  US06/554,764
• Time in Patent Office: 685 Days
• Field of Search: 339/177, 339/275, 339/219 R
• US Class Current: 439/578
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/44 comprising impedance matching means
• CPC Class Codes: Y10T 29/49123 Co-axial cable
• CPC Class Codes: Y10T 29/49179 by metal fusion bonding

Abstract

A flexible coaxial cable has a special plug connector with a tensile strength comparable to that of the cable at the connecting point to the cable. This plug connector (14) consists of a nipple (1) which is threaded with a plug sleeve (3). Between these two plug elements is arranged a contact ring (2) which is soldered to the covering (23). This contact ring (2) includes a bore (13), through which the soldering can be optically controlled and the vapors can be vented during soldering. The end surfaces of the contact ring (2) and the cable dielectric (21) are face-turned. Accordingly, the cable lengths can also be precisely determined. The exposed inner conductor (20) is soldered to a plug pin (4). The plug dielectric (5), plug pin (4) and the plug housing (3) itself are held in rigid positions in the plug housing (3) by means of a bore (10) filled with epoxy resin (9) and by a constriction (11) in the plug pin (4). This plug connector (14) also permits a precise control of impedance adaptation during and after soldering.

Claims

1. A plug connector for coaxial cables, particularly for flexible coaxial cables having an inner conductor (20), a dielectric layer (21), a first covering (22) made of an overlapping coiled metal foil band, a second covering (23) made of woven wire and an exterior cover (24), which plug connector (14) comprises a plug pin (4) electrically connected with the inner conductor (20), an insulator (5) which surrounds said plug pin (4) over at least part of its length, and a plug housing (3) which is electrically connected with at least one of the two coverings (22, 23), characterized in that a clamping contact ring (2) which closely surrounds the second covering (23) is provided between a nipple (1) having an exterior threaded section (1a) and surrounding the exterior cover (24) and the plug housing (3) which is provided with an interior threaded section (3a) for a threaded connection with the nipple (1), the end surface (25) of which contact ring (2) is in a common plane with the end surface (26) of the dielectric layer (21) and the cut surfaces of the two coverings (22, 23), in that the inner conductor (20) projects beyond the above-mentioned plane and is electrically connected with the plug pin (4) in an axial hollow chamber (12) thereof, and in that the plug housing (3) includes a sleeve (3b) which projects beyond the mentioned plane, on the outer surface of which sleeve (3b) is mounted a connecting sleeve (8), which is mounted so as to be rotationally movable and capable of only limited axial movement, the contact ring (2) being soldered to the second covering (23) and the first covering (22) completely around the periphery of the cable at the end of the coverings.

2. A plug connector according to patent claim 1, characterized in that the contact ring (2) is soldered at least to the second covering (23).

3. A plug connector according to patent claim 2, characterized in that the contact ring (2) includes at least one radial bore (13), in order to be able to visually examine the quality of the solder point, and to permit gas ventilation during soldering.

4. A plug connector according to patent claim 2, characterized in that the plug pin (4) is soldered to the inner conductor (20).

5. A plug connector according to patent claim 4, characterized in that at least one radial bore (10) is provided in the sleeve (3b) of the plug housing (3), which bore (10) penetrates through insulation (5) and is aligned with a section (11) of the plug pin (4) having a smaller diameter, and in that this radial bore (10) is filled with an epoxy resin.