Displacement measuring device utilizing an incremental code

• US 4,547,667 A
• Filed: 12/10/1982
• Issued: 10/15/1985
• Est. Priority Date: 04/13/1981
• Status: Expired due to Term

• Current Assignee: Tokyo Kogaku Kikai Kabushiki Kaisha (Topcon Corporation)
• Original Assignee: Tokyo Kogaku Kikai Kabushiki Kaisha (Topcon Corporation)
• Inventors: Ohtomo, Fumio, Sasaki, Tsuneo, Yokokura, Takashi, Kondo, Fumitomo
• Primary Examiner(s): Westin, Edward P.
• Application Number:
  US06/453,880
• Time in Patent Office: 1,040 Days
• Field of Search: 250/231 SE, 250/237 G, 340/347 P, 324/173-175, 356/375, 356/395
• US Class Current: 250/231.16
• CPC Class Codes: G01D 5/24404 Interpolation using high frequency signals
• CPC Class Codes: G01P 3/489 Digital circuits therefor
• CPC Class Codes: H03M 1/305 for detecting the direction of movement

Abstract

A displacement measuring device, using an incremental code, which includes a coding member (22) resting on the object (21) to be measured and having a coding section for generating such signals that a sensing element can discriminate the signals as 0 or 1, sensing means (25A, 25B) disposed to sense the coding section of the coding member for producing sensed signals in response to the displacement of the coding member (22), and rectangular wave-converting circuits (27A, 27B) for receiving and converting the sensed signal into rectangular wave signals. A clock pulse generator (28) is provided in the device for generating a clock pulse with a higher repetition-frequency than the repetition-frequency of the sensed signal. An edge detector (29) receives the clock pulse from the clock pulse generator (28) and the rectangular wave-signal from the rectangular wave-converting circuits (27A, 27B) and then delivers, as an output pulse, the clock pulse substantially coincident with at least one of the leading edge and the trailing edge of the rectangular wave-signal. A counter (30) counts the output pulses from the edge detector and a display (31) indicates the counted value. With such an arrangement, an incremental displacement measurement can be made without a differentiating circuit and an averaging circuit.

Claims

1. A device for measuring displacement characterized in that it comprises:

a coding member carried by an object to be measured and having an coding section capable of causing sensing elements to generate signals which can be discriminated as "0" and "1";

sensing means arranged to sense the coding section of the coding member and adapted to generate detection signals in response to displacement of the coding member;

rectangular wave-converting means for receiving the detection signals to generate rectangular wave signals;

clock pulse generating means for generating clock pulses of repetition frequency higher than the repetition-frequency of the detection signals;

edge detecting means for receiving the rectangular wave signal and the clock pulse to generate, as an output pulse, a clock pulse substantially coinciding with at least one of the leading and trailing edges of the rectangular wave signal;

a main counter for counting the output pulses from the edge detecting means; and

a display unit for displaying the counted value of the main counter.

2. A device for measuring displacement according to claim 1 characterized in that it further comprises a speed detection device having a counter adapted to receive and count the output pulses from the edge detecting means, and a frequency divider adapted to receive and frequency-divide the clock pulse from the clock pulse generating means to output a clearing signal to the counter of the speed detection device, so that the output of the counter of the speed detection device is outputted as information representing displacement speed of the coding member.

3. A device for measuring displacement according to claim 2 characterized in that the speed detection device further has an upper speed limit setting unit for setting an upper limit of the displacement speed, and a comparator for receiving a counted output from the counter and a set value from the upper speed limit setting unit to generate a signal when the counted value has exceeded the set value, so that signal generated by the comparator is displayed by the display unit.

4. A device for measuring displacement according to any one of claims 1 to 3 characterized in that:

the coding member is a rotating disk joined to a rotating shaft of the object to be measured and has its coding section annularly arranged in the rotating disk;

the sensing means has first and second sensing elements arranged at diametrically opposite positions with respect to the rotating disk for generating respectively first and second detection signals;

the rectangular wave-converting means has first and second rectangular wave-converting circuits for receiving the first and second detection signals from the first and second sensing elements to generate respectively first and second rectangular wave signals;

the clock pulse generating means is adapted to generate first and second clock pulses which are the same frequency but are different in phase so that the moments when they are at high level will not coincide with each other; and

the edge detecting means is adapted to receive both of the first and second rectangular wave signals and both of the first and second clock pulses for generating first clock pulses substantially coinciding with the leading and trailing edges of the first rectangular wave signal and second clock pulses substantially coinciding with the leading and trailing edges of the second rectangular wave signal.

5. A device for measuring displacement according to claim 4 characterized in that the clock pulse generating means has a clock pulse generator for generating a signal clock pulse train, and a convertor for converting the clock pulses from the clock pulse generator into first and second clock pulses which are the same in frequency but different in phase so that the moments when they are at high level will not coincide with each other.

6. A device for measuring displacement according to claim 4 characterized in that the coding section of the rotating disk is formed with optical-through slit gratings arranged at predetermined angular pitches;

the sensing elements are photoelectric conversion elements;

there is unrotatably provided an index disk opposite to the rotating disk, the index disk being formed with, at positions corresponding to the optical-through slit gratings of the rotating disk, optical-through index gratings of a number corresponding to the number of the photoelectric conversion elements; and

a photoelectric conversion element and a light source are arranged in a manner that the corresponding index grating and slit grating are interposed therebetween.

7. A device for measuring displacement according to claim 4 characterized in that the coding section of the rotating disk is formed with magnetic segments arranged at predetermined angular pitches, and the sensing elements are magnetic heads arranged in a manner that they may detect the magnetic segments.

8. A device for measuring displacement according to claim 1 characterized in that:

the sensing means has first and second sensing elements arranged in a manner that they generate respectively first and second detection signals with a 90°

phase difference therebetween in response to displacement of the coding member;

the rectangular wave-converting means has first and second rectangular wave-converting circuits adapted to respectively receive the first and second detection signals to generate respectively first and second rectangular wave signals;

there is further provided a direction discriminator for generating a directional signal indicating a direction of displacement of the coding member;

the edge detecting means is adapted to receive at least one of the first and second rectangular wave signals and in addition the clock pulse for outputting, as an output pulse, a clock pulse coinciding with at least one of the leading and trailing edges of the rectangular wave signals; and

the main counter is an up-down counter for incrementally decrementally counting the output pulses from the edge detector in accordance with the directional signal from the direction discriminator.

9. A device for measuring displacement according to claim 8 characterized in that the edge detecting means is adapted to receive both of the first and second rectangular wave signals and the clock pulses to output, as output pulses, clock pulses substantially coinciding with the leading and trailing edges of the first and second rectangular wave signals.

10. A device for measuring displacement according to claim 9 characterized in that:

the clock pulse generating means is adapted to generate first and second clock pulses which are the same in frequency but are different in phase so that the moments when they are at high level will not coincide with each other; and

the edge detecting means is adapted to receive both of the first and second rectangular wave signals and both of the first and second clock pulses for outputting, as output pulses, first clock pulses substantially coinciding with the leading and trailing edges of the first rectangular wave signal and second clock pulses substantially coinciding with the leading and trailing edges of the second rectangular wave signal.

11. A device for measuring displacement according to claim 10 characterized in that the clock pulse generating means has a clock pulse generator for generating a single clock pulse train, and a convertor for converting the clock pulses into first and second clock pulses which are the same in frequency but are different in phase difference so that the moments when they are at high level will not coincide with each other.

12. A device for measuring displacement according to claim 9 or 10 characterized in that it comprises a phase difference detecting device having a counter adapted to count the clock pulses from the clock pulse generating means and be cleared by the output pulse from the edge detecting means, a phase difference setting unit, and a comparator for receiving a counted value from the counter of the phase difference detecting device and a set value from the phase difference setting unit to output a signal when the counted value has exceeded the set value, the signal outputted from the comparator of the phase difference detecting device being displayed by the display unit.

13. A device for measuring displacement according to claim 9 or 10 characterized in that:

the edge detecting means is adapted to output, as first output pulses, clock pulses substantially coinciding with the leading and trailing edges of the first rectangular wave signal and to output, as second output pulses, clock pulses substantially coinciding with the leading and trailing edges of the second rectangular wave signal; and

the device further comprises a pair of output detectors adapted to receive respectively the first and second detection signals for comparing the levels of the respective detection signals with a reference level at a timing coincident with an output pulse obtained from a detection signal differing in phase by 90°

from the said first and second detection signals so as to output an abnormality signal when the levels are smaller than the reference value, the signal outputted by the output detector being displayed by the display unit.

14. A device for measuring displacement according to claim 13 characterized in that each output detector includes a first comparator for comparing the detection signals with a maximum reference level, and a second comparator for comparing the detection signals with a minimum reference level.

15. A device for measuring displacement according to any one of claims 8 to 10 characterized in that the coding member is a rotating disk joined to a rotating shaft of an object to be measured, its coding section being provided annularly in the rotating disk, and the first and second sensing elements of the sensing means are arranged with respect to the coding section of the rotating disk, in such a manner that they generate respectively first and second detection signals with a phase difference of 90°

therebetween in response to rotational motion of the rotating disk.

16. A device for measuring displacement according to claim 15 characterized in that the coding section of the rotating disk is formed with optical-through slit gratings arranged at predetermined angular pitches;

the sensing elements are photoelectric conversion elements;

there is unrotatably provided an index disk opposite to the rotating disk, the index disk is formed with, at positions corresponding to the optical-through slit gratings of the rotating disk, optical-through index gratings of the number corresponding to the number of the photoelectric conversion elements; and

a photoelectric conversion element and a light source are arranged in a manner that the corresponding index grating and slit grating are interposed therebetween.

17. A device for measuring displacement according to claim 15 characterized in that coding section of the rotating disk is formed with magnetic segments arranged at predetermined angular pitches, and the sensing elements are magnetic heads arranged to detect the magnetic segments.

18. A device for measuring displacement according to claim 1 characterized in that:

the coding member is a rotating disk joined to a rotating shaft of an object to be measured, its coding section being provided annularly in the rotating disk;

the sensing means has first and second sensing means arranged opposite to each other in a diametrical direction with respect to the rotating disk, the first sensing means having at least first and second sensing elements arranged to generate respectively first and second detection signals with a phase difference of 90°

therebetween in response to rotational motion of the rotating disk, and the second sensing means having at least third and fourth sensing elements arranged to generate respectively third and fourth detection signals with a phase difference of 90°

therebetween in response to rotational motion of the rotating disk;

the rectangular wave-converting means has first, second, third and fourth rectangular wave-converting circuits for receiving respectively the first, second, third and fourth detection signals to generate respectively first, second, third and fourth rectangular wave signals;

there is further provided a direction discriminator for receiving the first and second rectangular wave signals to generate a directional signal indicating a direction of displacement of the coding member;

the clock pulse generating means is adapted to generate first and second clock pulses which are the same in frequency but are different in phase so that the moments when they are at high level will not coincide with each other;

the edge detecting means has a first edge detector adapted to receive both of the first and second rectangular wave signals and the first clock pulse for outputting, as first output pulses, first clock pulses substantially coinciding with the leading and trailing edges of the first rectangular wave signal and the second rectangular wave signal, respectively, and a second edge detector adapted to receive both of the third and fourth rectangular signals and the second clock pulse for outputting, as second output pulses, second clock pulses substantially coinciding with the leading and trailing edges of the third rectangular wave signal and the fourth rectangular wave signal, respectively; and

the main counter is an up-down counter for incrementally/decrementally counting the first and second output pulses in accordance with the directional signal from the direction discriminator.

19. A device for measuring displacement according to claim 18 characterized in that each of the first, second, third and fourth sensing elements is associated with an auxiliary sensing element arranged to generate a signal having a phase difference of 180°

with respect to the output of that particular sensing element, and a differential amplifier for receiving an output of a particular sensing element and an output of its associated auxiliary sensing element to supply, as a detection signal, its output to the rectangular wave-converting means.

20. A device for measuring displacement according to claims 18 or 19 characterized in that the coding section of the rotating disk is formed with optical-through slit gratings arranged at predetermined angular pitches, the sensing elements are photoelectric conversion elements;

there is unrotatably provided an index disk opposite to the rotating disk, the index disk is formed with, at positions corresponding to the optical-through slit gratings of the rotating disk, optical-through index gratings of the number corresponding to the number of the optical-through slit gratings of the rotating disk; and

a photoelectric conversion element and a light source are arranged in such a manner that the corresponding index grating and the slit grating are interposed therebetween.

21. A device for measuring displacement according to claims 18 or 19 characterized in that the coding section of the rotating disk is formed with magnetic segments arranged at predetermined angular pitches, and the sensing elements are magnetic heads arranged to detect the magnetic segments.