Engine driven generator assembly

• US 4,548,164 A
• Filed: 01/29/1985
• Issued: 10/22/1985
• Est. Priority Date: 02/09/1984
• Status: Expired due to Fees

• Current Assignee: Valmet Traktori OY
• Original Assignee: Valmet Incorporated (Metso Corporation)
• Inventors: Rajala, Pentti, Piippo, Esa, Hirvikoski, Urpo, Ylonen, Paavo
• Primary Examiner(s): Lazarus, Ira S.
• Application Number:
  US06/696,094
• Time in Patent Office: 266 Days
• Field of Search: 123/2, 123/198 E, 123/195 C, 290/1 R, 290/1 A, 290/1 B, 290/1 C, 290/1 D
• US Class Current: 123/2
• CPC Class Codes: F02B 2063/045 Frames for generator-engine sets
• CPC Class Codes: F02B 3/06 with compression ignition compression ignition engines using air or gas for blowing fuel into compressed air in cylinder F02B13/02
• CPC Class Codes: F02B 63/04 for electric generators
• CPC Class Codes: F02B 63/044 the engine-generator unit being placed on a frame or in an housing
• CPC Class Codes: F02B 77/13 Acoustic insulation

Abstract

An engine driven generator assembly comprises an internal combustion engine, e.g. a diesel engine and a generator driven by the engine, the engine and generator being mounted in a thermally and acoustically insulated housing provided with ports for cooling intake air and exhaust air and an aperture for an exhaust pipe. The engine is mounted in the housing substantially vertically over the generator, the engine having a substantially horizontal crankshaft which is situated substantially in the same vertical plane in which a substantially horizontal generator shaft is situated. A fuel tank for the engine is provided which constitutes at least a part of a wall of the housing to provide lateral stiffening reinforcement therefore. The ports for cooling intake air and exhaust air as well as the aperture for the exhaust pipe are provided in a common housing wall with the intake air port situated below the exhaust air port which in turn is situated below the aperture for receiving the exhaust pipe. A ventilation module is mounted on the common housing wall in which the air ports and exhaust pipe aperture are provided, the ventilation module including apertures formed therein through which intake and exhaust air are adapted to pass. Louvers are provided in the ventilation module for opening and closing the apertures and a fitting is provided for connection to the exhaust pipe received in the exhaust pipe aperture. This construction provides a compact, space efficient assembly by which the noise generated during operation is significantly reduced.

Claims

1. An internal combustion engine driven generator assembly, comprising:

a thermally and acoustically insulated housing including a substantially rigid frame to which insulation elements are attached, said frame and insulation elements constituting housing walls;

a generator mounted in said housing, said generator having a substantially horizontal generator shaft;

an internal combustion engine mounted in said housing substantially vertically over said generator, said engine having a substantiall horizontal crankshaft situated substantially in the same vertical plane in which said generator shaft is situated;

said generator and engine being suspended from said housing frame;

a fuel tank for said engine, said fuel tank constituting at least a part of a wall of said housing for providing lateral stiffening reinforcement therefor;

an intake air port, an exhaust air port and an aperture adapted to receive an exhaust pipe, said air ports and exhaust pipe aperture being provided in a common housing wall, said intake air port being situated below said exhaust air port and said exhaust air port being situated below said exhaust pipe aperture; and

a ventilation module adapted to be mounted in said common housing wall in which said air ports and exhaust pipe aperture are formed, said ventilation module including apertures formed therein through which intake and exhaust air ar adapted to pass respectively, louver means for opening and closing said apertures, and a fitting for connection to an exhaust pipe mounted in said exhaust pipe aperture.

2. The combination of claim 1 wherein said ventilation module includes means for automatically selectively directing the circulation of exhaust air either directly through said exhaust air aperture of said ventilation module or at least partly towards said intake air port of said housing depending on the operating temperature of said engine.

3. The combination of claim 2 wherein said housing in which said engine and generator are mounted and said ventilation module mounted thereto are smaller than respective dimensions of a fireproof door so as to be capable of installation through an opening therefor.

4. The combination of claim 1 wherein said housing frame includes at least one substantially horizontal beam, said engine being mounted on said at least one beam, said generator being suspended from said engine by substantially rigid connection members, whereby said generator shaft and engine crankshaft are separated by a substantially constant distance.

5. The combination of claim 4 further including elastic vibration isolation elements being interposed between said engine and said at least one horizontal beam.

6. The combination of claim 4 wherein said engine is mounted on said at least one beam at a point situated in a horizontal plane which substantially passes through the center of gravity of said engine and said generator whereby a stable mounting of said engine and generator in said housing is obtained.

7. The combination of claim 1 wherein said housing and ventilation module mounted thereon has a width in the range of between about 650 to 1000 mm and a height in the range of between about 1700 to 2100 mm.

8. The combination of claim 1 wherein said housing and ventilation module mounted thereon has a width in the range of between about 750 to 850 mm and a height in the range of between about 1800 to 2000 mm.

9. The combination of claim 1 wherein said housing and ventilation module mounted thereon has a width of about 810 mm and a height of about 1900 mm so that said housing and ventilation module are capable of installation through an opening for a fireproof door having a width of about 830 mm and a height of about 1940 mm.

10. The combination of claim 1 wherein said ventilation module further comprises first noise trap means situated at said exhaust air aperture for reducing the noise level at said exhaust air aperture.

11. The combination of claim 10 wherein said ventilation module further comprises second noise trap means situated at said intake air aperture for reducing the noise level at said intake air aperture.

12. The combination of claim 1 further including means for coupling said engine crankshaft and generator shaft to each other for transmitting power from said engine to said generator, said power transmission means including a toothed endless belt.

13. The combination of claim 1 further including means for coupling said engine crankshaft and generator shaft to each other for transmitting power from said engine to said generator, said power transmission means including an endless V-belt.

14. The combination of claim 1 further including means for coupling said engine crankshaft and generator shaft to each other for transmitting power from said engine to said generator, said power transmission means including hydrostatic coupling means.