Temperature controller for providing a rapid initial heating cycle using a variable reference voltage

• US 4,549,074 A
• Filed: 07/13/1983
• Issued: 10/22/1985
• Est. Priority Date: 07/16/1982
• Status: Expired due to Fees

• Current Assignee: Tokyo Shibaura Denki Kabushiki Kaisha (Toshiba Corporation)
• Original Assignee: Tokyo Shibaura Denki Kabushiki Kaisha (Toshiba Corporation)
• Inventors: Matsuo, Katsuharu
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US06/513,289
• Time in Patent Office: 832 Days
• Field of Search: 219/212, 219/202, 219/203, 219/492, 219/497, 219/499, 219/501, 219/505, 219/508-510, 323/297, 323/298, 307/356
• US Class Current: 219/505
• CPC Class Codes: G05D 23/1904 variable in time
• CPC Class Codes: G05D 23/1906 using an analogue comparing device
• CPC Class Codes: G05D 23/24 the sensing element having a resistance varying with temperature, e.g. a thermistor
• CPC Class Codes: H05B 1/0272 For heating of fabrics
• CPC Class Codes: H05B 2203/014 Heaters using resistive wires or cables not provided for in H05B3/54
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 2203/035 Electrical circuits used in resistive heating apparatus

Abstract

A temperature controller applied to flat heating equipment, such as an electric blanket, is disclosed wherein power supply control to a heater wire in the blanket is performed, using a predetermined temperature as a target temperature which is corrected to be higher than a desired temperature preset by a user, in an initial period after the electric blanket is started. Power supply to the heater wire is temporarily increased, thereby rapidly warming the blanket, which has a low heat conductivity, and shortening the time interval until the blanket is heated to the desired temperature.

Claims

1. A temperature control apparatus suitably applied to flat heating equipment which includes a flat heat-retaining member such as a blanket, a heater wire disposed inside said heat-retaining member, and a sensor wire arranged inside said heat-retaining member to generate heater temperature data corresponding to a temperature of said heater wire, said temperature control apparatus comprising:

(a) first circuit means for selectively generating first data representing a first temperature corresponding to a desired target temperature of said heat-retaining member and second data representing a second temperature which is higher than the first temperature by a constant degree independently of the desired target temperature of said heat-retaining member;

(b) second circuit means, connected to said sensor wire, for generating a temperature detection signal having a signal level corresponding to the heater temperature data;

(c) third circuit means, connected to said first and second circuit means, for comparing the detection signal with one of the first and second data as reference temperature data, and for preventing power supply to said heater wire when the signal level of the temperature detection signal exceeds a level of the reference temperature data; and

(d) fourth circuit means, connected to said first and second circuit means, for controlling said first circuit means so as to generate the second data in an initial period after said flat heating equipment becomes operative and to continuously generate the first data after said signal level of the detection signal has reached a level corresponding to the second temperature, said fourth circuit means automatically generating the first data in the initial period when the heater temperature data is higher than said desired target temperature of said heat-retaining member.

2. An apparatus according to claim 1, wherein said third circuit means includes:

a first operational amplifier having a first input to which the temperature detection signal is supplied, a second input to which said one of the first and second data is supplied as the reference temperature data, and an output for generating a comparison signal obtained by comparison between the detection signal and the reference temperature data; and

first switching means, connected to said heater wire and said first operational amplifier, for performing a switching operation in response to the comparison signal, thereby controlling energization of said heater wire.

3. An apparatus according to claim 2, wherein said first circuit means includes:

a first series circuit connected to said fourth circuit means and the second input of said first operational amplifier and having a plurality of diodes each of which has a given contact potential drop, said series circuit receiving a predetermined DC voltage and supplying as the first data to the second input of said first operational amplifier a voltage lower than the predetermined DC voltage by a sum of contact potential drops of said plurality of diodes.

4. An apparatus according to claim 3, wherein said fourth circuit means includes:

second switching means connected in parallel with at least one diode of said plurality of diodes connected in series with each other, for performing a switching operation so as to be rendered conductive during said initial period, thereby short-circuiting both ends of said at least one diode and substantially cancelling the contact potential drop of said at least one diode, whereby a voltage increased by the contact potential drop of said at least one diode so as to correspond to the second data is applied to the second input of said first operational amplifier.

5. An apparatus according to claim 4, wherein said second switching means is rendered nonconductive when the detection signal has the level corresponding to the second temperature, thereby causing said first series circuit to supply to the second input of said first operational amplifier a voltage which is lower than the predetermined DC voltage by the sum of the contact potential drops of said plurality of diodes and which corresponds to the first data.

6. An apparatus according to claim 5, wherein said fourth circuit means further includes:

a second operational amplifier having a first input to which the detection signal is supplied, a second input and an output connected to said second switching means;

a second series circuit connected to the second input of said second operational amplifier and having a plurality of diodes connected in series with each other, said second series circuit receiving the predetermined DC voltage; and

third switching means connected to the output of said second operational amplifier and connected in parallel with a predetermined number of diodes among said plurality of diodes of said second series circuit, said third switching means performing a switching operation in response to said second operational amplifier.

7. An apparatus according to claim 1, wherein said fourth circuit means controls said first circuit means so as to generate the first data during a first time interval when the detection signal level indicates a temperature which is lower than the first temperature immediately after said heating equipment becomes operative, to generate the second data during a second time interval when the detection signal level indicates a temperature which is higher than the first temperature, and to generate the first data again during a third time interval after the detection signal level has reached a level corresponding to the second temperature represented by the second data.

8. An apparatus according to claim 7, wherein said third circuit means includes:

a first operational amplifier having a first input to which the temperature detection signal is supplied, a second input to which said one of the first and second data is supplied as the reference temperature data, and an output for generating a comparison signal obtained by comparison between the detection signal and the reference temperature data; and

first switching means, connected to said heater wire and said first operational amplifier, for performing a switching operation in response to the comparison signal, thereby controlling energization of said heater wire.

9. An apparatus according to claim 8, wherein said first circuit means includes:

a first series circuit connected to said fourth circuit means and the second input of said first operational amplifier and having a plurality of diodes each of which has a given contact potential drop, said series circuit receiving a predetermined DC voltage and supplying as the first data to the second input of said first amplifier a voltage lower than the predetermined DC voltage by a sum of contact potential drops of said plurality of diodes.

10. An apparatus according to claim 9, wherein said fourth circuit means includes:

second switching means, connected in parallel with at least one diode of said plurality of diodes connected in series with each other, for performing a switching operation so as to be rendered conductive during the second time interval, thereby short-circuiting both ends of said at least one diode and substantially cancelling the contact potential drop of said at least one diode, whereby a voltage increased by the contact potential drop of said at least one diode so as to correspond to the second data is applied to the second input of said first operational amplifier.

11. An apparatus according to claim 10, wherein said second switching means is rendered nonconductive during the first and third time intervals, thereby causing said first series circuit to supply to the second input of said first operational amplifier a voltage which is lower than the predetermined DC voltage by the sum of the contact potential drops of said plurality of diodes and which corresponds to the first data.

12. An apparatus according to claim 11, wherein said fourth circuit means further includes:

a second operational amplifier having a first input to which the detection signal is supplied, a second input and an output connected to said second switching means;

a second series circuit connected to said second input terminal of said second operational amplifier and having a plurality of diodes connected in series with each other, said second series circuit receiving the predetermined DC voltage; and

third switching means connected to the output of said second operational amplifier and connected in parallel with at least one of said plurality of diodes of said second series circuit, said third switching means performing a switching operation in response to said second operational amplifier.

13. An apparatus according to claim 12, wherein said fourth circuit means further includes:

detecting means, provided between the output of said second operational amplifier and said second series circuit, for detecting the second time interval from a moment when the increasing detection signal level becomes equal to the first data to another moment when the increasing detection signal level becomes equal to the second data, said detecting means having a third operational amplifier, a capacitor connected to said third operational amplifier, and a third series circuit connected to said third operational amplifier and having a plurality of diodes.

14. An apparatus according to claim 13, further comprising:

display circuit means, connected to said detecting means of said fourth circuit means, for setting a first display state during the first and second time intervals in response to said detecting means and a second display state after the third time interval.