Multiple contact layer membrane switch

• US 4,551,586 A
• Filed: 06/18/1984
• Issued: 11/05/1985
• Est. Priority Date: 06/18/1984
• Status: Expired due to Fees

• Current Assignee: EAC Technologies Corporation
• Original Assignee: Motorola, Inc. (Motorola Solutions, Inc.)
• Inventors: Latasiewicz, Leonard
• Primary Examiner(s): Pellinen, A. D.
• Assistant Examiner(s): Ginsburg, Morris
• Application Number:
  US06/621,987
• Time in Patent Office: 505 Days
• Field of Search: 200/159 B, 200/5 A
• US Class Current: 200/5.00A
• CPC Class Codes: H01H 13/702 with contacts carried by or formed from layers in a multilayer structure, e.g. membrane switches
• CPC Class Codes: H01H 13/807 characterised by the spatial arrangement of the contact sites, e.g. superimposed sites
• CPC Class Codes: H01H 2203/002 Raised edge
• CPC Class Codes: H01H 2205/012 mounted on both sides of layer
• CPC Class Codes: H01H 2225/002 superimposed
• CPC Class Codes: H01H 2229/004 Conductive ink

Abstract

A membrane switch is provided having at least two surfaces having contact members thereon. Such contact surfaces can be applied to different layers of the switch assembly or to both the top and bottom surfaces of the same layer of the switch assembly. Certain of the contact members of the different surfaces are in registration with each other and are of such a configuration to permit the combined contact of such members with a base layer.

Claims

1. A membrane switch assembly comprising a flexible first layer, a second layer having a plurality of contacts, a third layer having a plurality of contacts, certain of said third layer contacts being in registration with at least a portion of said second layer contacts, and a fourth layer having at least one contact area, certain of said third layer contacts being of a configuration so as to permit contact between each such third layer contact, a second layer contact in registration therewith and the fourth layer contact area when an area of said flexible first layer in registration with said second and third layer contacts is compressed.

2. The membrane switch assembly of claim 1 wherein certain of said second layer contacts not in registration with a corresponding third layer contact can contact said fourth layer contact area when an area of said first layer in registration with any such second layer contact is compressed.

3. The membrane switch assembly of claim 1 wherein certain of said third layer contacts not in registration with a corresponding second layer contact can contact said fourth layer contact area when an area of said first layer in registration with any such third layer contact is compressed.

4. The membrane switch assembly of claim 1 wherein said second layer contacts are on the lower surface of said second layer and are of a generally circular configuration, and said third layer contacts are on the lower surface of said third layer and are of a ring-like configuration to permit the second layer contacts to pass therethrough and thereby contact said fourth layer while also contacting said third layer contacts.

5. The membrane switch assembly of claim 1 wherein said first layer comprises a plastic material and bears indicia information.

6. The membrane switch assembly of claim 1 wherein said fourth layer comprises a metal chassis plate.

7. The membrane switch assembly of claim 1 wherein said second layer contacts and said third layer contacts are comprised of a carbon base material.

8. The membrane switch assembly of claim 1 wherein said second layer contacts are connected to a first series of leads extending from said switch assembly and said third layer contacts are connected to a second series of leads extending from said switch assembly.

9. A membrane switch assembly comprising a flexible first layer, a second layer adjacent said first layer, said second layer having a plurality of contacts on its lower surface, a third layer adjacent said second layer, said third layer having a plurality of apertures certain of which are in registration with said contacts on the lower surface of the second layer, a fourth layer adjacent said third layer, said fourth layer having a plurality of contacts on its upper surface, certain of said fourth layer contacts being in registration with at least a portion of the contacts on the lower surface of the second layer, said fourth layer also including apertures in registration with certain of the contacts on the lower surface of the second layer, and a fifth layer having at least one contact area on its upper surface, said fourth layer contacts being of a configuration so as to permit each second layer contact in registration therewith to contact said fifth layer contact area while also contacting the fourth layer contact in registration therewith when an area of said flexible first layer in registration with any such second and fourth layer contact is compressed.

10. The membrane switch assembly of claim 9 wherein certain of said second layer contacts not in registration with a corresponding fourth layer contact can contact said fifth layer contact area when an area of said first layer in registration with any such second layer contact is compressed.

11. The membrane switch assembly of claim 9 wherein said second layer contacts are of a generally circular configuration, and said fourth layer contacts are of a ringlike configuration to permit contact between said second layer contacts and said fifth layer while any such second layer contacts are also in contact with any of said fourth layer contacts.

12. The membrane switch assembly of claim 9 wherein said fifth layer contact area has raised portions in registration with the apertures in said fourth layer.

13. The membrane switch assembly of claim 9 wherein said second layer contacts are connected to a series of leads extending from said switch assembly and said fourth layer contacts are connected to a series of leads extending from said switch assembly.

14. A membrane switch assembly comprising a flexible first layer, said first layer having an upper surface and a plurality of first layer contacts on its lower surface, a second layer adjacent said first layer, said second layer having a plurality of apertures in registration with said contacts on the lower surface of the first layer, a third layer adjacent said second layer, said third layer having a plurality of contacts on its upper surface and a plurality of contacts on its lower surface, certain of said third layer upper and lower surface contacts being in registration with said contacts on said first layer, said third layer also including apertures in registration with at least some of said third layer upper and lower surface contacts, a fourth layer adjacent said third layer, said fourth layer having a plurality of apertures in registration with the contacts on the lower surface of said third layer, and a fifth layer having at least one contact area on its upper surface, each of said third layer upper and lower surface contacts being of a configuration so as to permit each first layer contact in registration therewith to contact said fifth layer contact area through the corresponding apertures in said third layer when an area of said first layer upper surface in registration with said first layer contact is compressed.

15. The membrane switch assembly of claim 14 wherein certain of said first layer contacts not in registration with a corresponding third layer upper or lower surface contact can contact said fifth layer contact area when an area of said first layer upper surface in registration with any such first layer contact is compressed.

16. The membrane switch assembly of claim 14 wherein certain of said first layer contacts in registration with a third layer upper surface contact can contact said third layer upper surface contact when an area of said first layer upper surface in registration with any such first layer contact is compressed.

17. The membrane switch assembly of claim 14 wherein certain of said third layer lower surface contacts can contact said fifth layer contact area when an area of said first layer upper surface in registration with any such third layer lower surface contact is compressed.

18. The membrane switch assembly of claim 14 wherein said fifth layer contact area has raised portions in registration with the apertures in said fourth layer.

19. The membrane switch assembly of claim 14 wherein said first layer contacts are connected to a series of leads extending from said switch assembly and said third layer lower surface contacts are connected to a series of leads extending from said switch assembly.

20. The membrane switch assembly of claim 14 wherein said first layer contacts are of a generally circular configuration, said third upper and lower surface contacts are of a ringlike configuration, and said third layer apertures are generally circular and in registration with the ringlike contacts of said third layer upper and lower surfaces to permit contact between each of said first layer contacts with said fifth layer contact area through said third layer apertures while any such first layer contacts also are in contact with any such third layer upper surface contact, and any such third layer lower surface contact is in contact with said fifth layer contact area.