Battery state of charge evaluator

• US 4,558,281 A
• Filed: 06/08/1983
• Issued: 12/10/1985
• Est. Priority Date: 06/12/1982
• Status: Expired due to Fees

• Current Assignee: Lucas Industries Limited (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: Lucas Industries Limited (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Sims, Ronald I., Jobanputra, Amit S., Olive, Robert B., Codd, Roger D.
• Primary Examiner(s): Tokar, Michael J.
• Application Number:
  US06/502,103
• Time in Patent Office: 916 Days
• Field of Search: 324/426, 324/427, 324/428, 324/429, 324/433, 324/434, 324/430, 324/431, 429/90, 429/91, 429/92, 429/93, 320/43, 320/48
• US Class Current: 324/433
• CPC Class Codes: B60L 2210/30 AC to DC converters
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 2240/547 Voltage
• CPC Class Codes: B60L 2240/549 Current
• CPC Class Codes: B60L 2240/80 Time limits
• CPC Class Codes: B60L 2250/16 by display
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 3/12 Recording operating variables ; Monitoring of operating variables
• CPC Class Codes: B60L 58/12 responding to state of charge [SoC]
• CPC Class Codes: B60L 58/21 having the same nominal voltage
• CPC Class Codes: G01R 31/36 Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/374 with means for correcting the measurement for temperature or ageing
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/0063 with circuits adapted for supplying loads from the battery
• CPC Class Codes: H02J 7/00716 in response to integrated charge or discharge current
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility

Abstract

A combined battery state of charge evaluator and motor control system for an electric vehicle comprises a traction battery 10, a motor controller 14, a traction motor 11, a micro computer 16 and an interface circuit 15. The micro computer 16 receives signals representing battery temperature, total battery voltage, and battery current and calculates the charge withdrawn from the battery by integrating battery current and also calculates the remaining charge in the battery as a function of battery voltage. By summing the remaining charge and the charge withdrawn, the present charge storage capacity value of the battery is calculated. The micro computer 16 compares the present charge storage capacity value with a value representing 85% of the nominal charge storage capacity of the battery when new and selects the lower of these two values. The state of charge is then calculated as a function of the charge withdrawn and this lower value and displayed on a meter 34.

When the remaining charge in the battery calculated by subtracting the charge withdrawn from this lower value falls below 6% of the battery capacity, the current supply to the motor 11 is limited to a predetermined percentage of the current demanded by the driver. This predetermined percentage is progressively reduced as the remaining charge falls toward zero.

Claims

1. A battery state of charge evaluator comprising a battery, means responsive to the battery for determining a value representing the present maximum charge storage capacity of the battery, means for comparing the present maximum charge storage capacity value with a predetermined value (representing a predetermined percentage of) lower than the nominal maximum charge storage capacity of the battery when new and selecting the lower of said two values, means responsive to the battery current for producing a current value, means for integrating the current value with respect to time to obtain a value representing the charge withdrawn from the battery, and means for determining the state of charge of the battery from said lower value and the charge withdrawn value.

2. An evaluator as claimed in claim 1, in which the battery has a positive terminal and a negative terminal and further including means for producing a voltage value representing the voltage difference between said positive and negative terminals, means for computing the remaining charge of the battery as a function of the voltage value and producing a remaining charge value, and means for computing the present maximum charge storage capacity of the battery by summing the remaining charge value and the charge withdrawn value.

3. An evaluator as claimed in claim 2, further including means for calculating a polarisation voltage value as a function of time and the current value, and means for correcting the voltage value to compensate for the polarisation voltage.

10. A battery state of charge evaluator as claimed in claim 1 in which said predetermined value lower than the nominal maximum charge storage capacity of the battery when new is equal to 85% of said nominal maximum charge storage capacity.

4. A method of evaluating the state of charge of a battery comprising determining a value representing the present maximum charge storage capacity of the battery, comparing the present maximum charge storage capacity value with a predetermined value (representing a predetermined percentage of) lower than nominal maximum charge storage capacity of the battery when new and selecting the lower of said two values, measuring the battery current to produce a current value, integrating the current valve with respect to time to obtain a value representing the charge withdrawn from the battery, and determining the state of charge of the battery as a function of said lower value and the charge withdrawn value.

5. A method as claimed in claim 4, in which the battery has a positive terminal and a negative terminal, said method further comprising producing a value representing the voltage difference between said positive and negative terminals, computing the remaining charge of the battery as a function of the voltage value and producing a remaining charge value, and computing the present maximum charge storage capacity of the battery by summing the remaining charge value and the charge withdrawn value.

11. A method of evaluating the state of charge of a battery as claimed in claim 4 in which said predetermined value lower than the nominal maximum charge storage capacity of the battery when new is equal to 85% of said nominal maximum charge storage capacity.

6. A combined motor control and battery state of charge evaluator system for an electric vehicle having a main electric traction motor, said system comprising a traction battery for providing power to the traction motor, means for controlling the supply of current to the traction motor, means responsive to the battery for determining a value representing the maximum present charge storage capacity of the battery, means for comparing the present maximum charge storage capacity value with a predetermined value lower than the nominal maximum charge storage capacity of the battery when new and selecting the lower of said two values, means responsive to the battery current for producing a current value, means for integrating the current value with respect to time to obtain a value representing the charge withdrawn from the battery, and means for determining the state of charge of the battery from said lower value and the charge withdrawn valve, the state of charge evaluator producing a signal to the current control means when the state of charge falls below a predetermined value and the current control means restricting the current supply on receiving this signal.

7. A system as claimed in claim 6, in which the current supply to the traction motor is restricted to a predetermined percentage of the current demanded by the driver, said predetermined percentage being progressively reduced as the state of charge falls from said predetermined value to zero.

12. A combined motor control and battery state of charge evaluator system as claimed in claim 6 in which said predetermined value lower than the nominal maximum charge storage capacity of the battery when new is equal to 85% of said nominal maximum charge storage capacity.

8. A method of discharging a traction battery supplying current to the main traction motor of an electric vehicle, said method comprising determining a value representing the present maximum charge storage capacity of the battery, comparing the present maximum charge storage capacity value with a predetermined value (representing a predetermined percentage of) lower than the nominal maximum charge storage capacity of the battery when new and selecting the lower of said two values, measuring the battery current to produce a current value, integrating the current value with respect to time to obtain a valve representing the charge withdrawn from the battery, and determining the state of charge of the battery as a function of said lower value and the charge withdrawn value, and restricting the current supply to the traction motor when the state of charge as so determined falls below a predetermined value.

9. A method as claimed in claim 8, in which the current supply to the traction motor is restricted to a predetermined percentage of the current demanded by the driver, said predetermined percentage being progressively reduced as the state of charge falls from said predetermined value to zero.

13. A method of discharging a traction battery as claimed in claim 8 in which said predetermined value lower than the nominal maximum charge storage capacity of the battery when new is equal to 85% of said nominal maximum charge storage capacity.