Membrane switch and components having means for preventing creep

• US 4,559,426 A
• Filed: 11/03/1980
• Issued: 12/17/1985
• Est. Priority Date: 11/03/1980
• Status: Expired due to Term

• Current Assignee: Oak Industries, Inc. (Corning Incorporated)
• Original Assignee: Oak Industries, Inc. (Corning Incorporated)
• Inventors: Van Zeeland, Anthony J., Larson, Willis A., Christensen, David A.
• Primary Examiner(s): Little, Willis
• Application Number:
  US06/203,708
• Time in Patent Office: 1,870 Days
• Field of Search: 200/159 B, 200/5 A, 200/5 E, 200/5 D, 200/153 J, 200/160, 200/328
• US Class Current: 200/514
• CPC Class Codes: H01H 13/702 with contacts carried by or formed from layers in a multilayer structure, e.g. membrane switches
• CPC Class Codes: H01H 2209/01 Increasing rigidity; Anti-creep
• CPC Class Codes: H01H 2221/046 bistable

Abstract

A membrane switch panel has patches of low creep material attached to the membrane at portions thereof which are subject to creep. Membrane switch panels may be incorporated in keyboards wherein some of the keys may be of the alternate action type. If the alternate action keys are left in an actuated position and the keyboard is stored at a high temperature, the membrane material may be subject to creep. The present invention prevents this by including a stainless steel patch on the membrane under each alternate action type key. The stainless steel patch will not creep at elevated storage temperatures. The patch causes the membrane to be restored to its original location even after being subjected to conditions which would cause the membrane material to creep.

Claims

1. In a membrane switch of the type having a membrane and substrate, each with electrical conductors formed thereon, a spacer having an opening therein disposed between the membrane and substrate, with the membrane being movable, in response to selectively applied pressure, through a spacer opening into contact with an electrical conductor on the substrate, and means for preventing creep of the membrane, caused by maintained tension thereon from selectively applied pressure thereto, including a patch of low creep material affixed to the membrane at those portions of the membrane which are subject to creep.

2. The structure of claim 1 wherein the patch is made of stainless steel.

3. The structure of claim 2 wherein the patch is substantially 1 mil thick.

4. The structure of claim 1 further comprising a base and a plurality of pressure applicators, the membrane switch lying on the base with the actuators affixed to the base on top of the switch, at least one of said actuators being adapted for alternate action, there being a patch under each of the alternate action actuators.

5. The structure of claim 1 wherein the patch is made of polycarbonate.

6. The structure of claim 1 further characterized in that said patch of low creep material is positioned on said membrane on the side away from said spacer.

7. In a keyboard assembly, a base having a membrane switch thereon, a plurality of actuators attached to the base and adapted to actuate the membrane switch, at least one of said actuators being adapted for alternate action, and a patch of low creep material attached to the membrane under each alternate action actuator to prevent membrane creep should said actuator be left in an actuated position.

8. The structure of claim 7 wherein the patch is held in position by adhesive material.

9. The structure of claim 8 wherein the adhesive is applied as a dot of about one-eighth inch diameter.

10. The structure of claim 7 wherein the patch is made of stainless steel.

11. The structure of claim 10 wherein the patch is approximately 1 mil thick.

12. The structure of claim 7 wherein the actuator has a housing and the patch has substantially the same shape as the bottom of the housing.

13. The structure of claim 7 wherein the patch is made of polycarbonate.

14. The structure of claim 7 further characterized in that said membrane switch includes a membrane and substrate having electrical conductors formed thereon, and a spacer disposed between the membrane and substrate, said patch of low creep material being positioned on said membrane on the side away from said spacer.