Absolute compression test

• US 4,562,728 A
• Filed: 12/03/1984
• Issued: 01/07/1986
• Est. Priority Date: 12/03/1984
• Status: Expired due to Fees

• Current Assignee: Environmental Systems Products Incorporated
• Original Assignee: United Technologies Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Timmerman, George E.
• Primary Examiner(s): Kreitman, Stephen A.
• Application Number:
  US06/677,764
• Time in Patent Office: 400 Days
• Field of Search: 73/116, 73/115, 364/551, 364/431.04, 364/431.03
• US Class Current: 73/114.22
• CPC Class Codes: F02D 2200/1015 Engines misfires
• CPC Class Codes: G01M 15/046 by monitoring revolutions for detecting misfire G01M15/11

Abstract

A method and apparatus for determining the absolute compression pressure of each cylinder in an internal combustion engine is disclosed. The technique involves analyzing the changes in engine kinetic energy in order to calculate both the work of compression and expansion of each cylinder in a multi-cylinder engine typically during a decelerating engine cycle. Speed data is obtained and the work associated with the compression and expansion process for each cylinder is calculated and compared to the compression and expansion data of a good engine which is stored in computer memory. If a compression fault is present, it can be detected because that cylinder will display a decrease in both the work of compression and expansion. Once a faulted cylinder has been identified, the magnitude of the fault can be calculated and normalized and the compression pressure of each cylinder calculated and displayed.

Claims

1. A method of measuring the absolute compression of each cylinder in an internal combustion engine having known ideal performance parameters, comprising the steps of:

sensing the absolute angular speed of the crankshaft of an engine during at least one noncombustive engine cycle;

relating particular subcyclic absolute speed variations to particular cylinders;

calculating the work of expansion and the work of compression for each cylinder;

identifying as a faulted cylinder each cylinder for which the compression work and the expansion work are each less than the work of compression and expansion, respectively, which would be performed by an ideal cylinder;

firstly correcting, if more than one faulted cylinder is identified, for the apparent effects of the diminished work of each faulted cylinder on the calculated work of each of the other faulted cylinders;

secondly correcting for the apparent effects of the diminished work of each faulted cylinder on the calculated work of each of the nonfaulted cylinders; and

computing the absolute compression pressure for each cylinder during said cycle based on said corrected work calculations.

2. The method of claim 1, wherein said step of sensing the absolute angular speed of the crankshaft includes the steps of:

sensing the passage of a number of teeth disposed on the flywheel of the engine;

measuring the time interval between the sensing of teeth; and

providing said absolute speed as the ratio of said number to the total number of teeth on said flywheel divided by the elapsed time measured.

3. The method of claim 1, wherein said step of relating subcyclic speed in said cycle includes the step of:

providing a periodic indication of the passage of the stroke of the piston of a selected one of the cylinders with respect to a reference stroke position for said piston as indicated by the sensing of the cyclic displacement of an engine component member having a cyclic function directly related to the piston stroke of the selected cylinder; and

establishing successive angular intervals within said cycle beginning with a reference angle corresponding to said indicated reference stroke position, each successive angular interval corresponding to expected subcylic speed variation intervals due to particular successive cylinders in the engine firing order.

4. The method of claim 1, wherein said step of calculating the work of expansion and compression for each cylinder includes the steps of:

determining the angular speed peak values corresponding to each cylinder before top dead center (BTDC) and after top dead center (ATDC), and squaring said BTDC speed peak value and squaring said ATDC speed peak value;

determining the angular speed valley value corresponding to each cylinder substantially at top dead center (TDC) and squaring said TDC speed valley value;

calculating a measure of the work of compression for each cylinder by subtracting said square of said TDC speed valley value from said square of said BTDC speed peak value; and

calculating a measure of the work of expansion for each cylinder by subtracting said square of said ATDC speed peak value from said square of said TDC speed valley value.

5. The method of claim 4, wherein said steps of calculating include the step of multiplying each of said measures of work by one half the value of the inertia of the rotating members of said engine.

6. The method of claim 1, wherein said step of firstly correcting, if more than one faulted cylinder is identified, includes the steps, for each selected faulted cylinder, of:

calculating the apparent change in work of said selected faulted cylinder due to a second selected faulted cylinder;

correcting said calculated work of said selected faulted cylinder using said calculated apparent change in work of said selected faulted cylinder to obtain a first corrected work value;

calculating the apparent change in work of said second selected faulted cylinder due to said selected faulted cylinder using said first corrected work value of said selected faulted cylinder;

correcting said calculated work of said second selected faulted cylinder using said calculated apparent change in work of said second selected cylinder to obtain a second corrected work value; and

recalculating the change in work of said selected faulted cylinder due to said second selected faulted cylinder using said second corrected work value of said second selected faulted cylinder.

7. The method of claim 1, wherein said step of secondly correcting includes, for each selected nonfaulted cylinder, the steps of:

calculating the apparent change in work of said selected nonfaulted cylinder due to each faulted cylinder; and

correcting said calculated work of said selected nonfaulted cylinder using said calculated apparent changes in work of said selected nonfaulted cylinder due to each faulted cylinder to obtain a corrected work value for said selected nonfaulted cylinder.

8. The method of claim 1, wherein said step of computing the absolute compression pressure includes the step of substituting a calculated work value into a predetermined equation expressing absolute compression pressure as a function of work to obtain said absolute compression pressure for each cylinder.

9. The method of claim 1, further comprising the step of displaying the absolute compression pressure for each cylinder.

10. Apparatus for measuring the absolute compression of each cylinder in an internal combustion engine having known ideal performance parameters, comprising:

first sensing means adapted to be disposed for a response to the magnitude of an engine parameter, the magnitude of which fluctuates in conjunction with the cylinder-related absolute angular velocity including subcylic excursions in engine angular velocity as a consequence of the compression and expansion strokes of the individual pistons, said sensing means providing a corresponding engine angular velocity signal;

second sensing means adapted to be disposed for a response to the stroke of a particular engine cylinder piston through a reference piston position as manifested by the cyclic displacement of an engine component member having a cyclic function directly related to the piston stroke of said particular cylinder piston for providing a series of sensed, periodic cylinder identification (CID) signal pulses representative of said stroke through said reference piston position to mark engine cycles;

data acquisition means, responsive to said engine angular velocity signal and to said CID signal pulses, for registering said angular velocity signal with respect to said CID signal pulses to provide a registered angular velocity signal for each engine cycle; and

signal processing means, responsive to said registered angular velocity signal from said data acquisition means over at least one engine cycle, for providing signal manifestations indicative of the work of compression and the work of expansion for each cylinder, said signal processing means comparing the magnitudes of said work signal manifestations to stored signals having magnitudes indicative of the work of an ideal cylinder and for providing cylinder fault signals identifying those cylinders as faulted cylinders for which said comparison indicates that the work of compression and expansion are each less than ideal, said signal processing means counting said fault signals to determine the number of faulted cylinders detected and, if more than one faulted cylinder is detected, providing for each faulted cylinder work signal manifestations corrected for the apparent effects of the diminished work of each faulted cylinder, said signal processing means providing for each nonfaulted cylinder work signal manifestations corrected for the apparent effects of the diminished work of each faulted cylinder, said signal processing means providing pressure signals having magnitudes indicative of the absolute compression pressure for each cylinder.

11. The apparatus of claim 10, wherein said first sensing means senses the passage of a number of teeth disposed on the flywheel of the engine and provides said angular velocity signal having a magnitude indicative of said number of teeth to said signal processing means for providing an elapsed time signal indicative of the number of timed intervals elapsed during said passage and for dividing the magnitude of said angular velocity signal by a signal having a magnitude indicative of the total number of teeth on said flywheel to provide a ratio signal and for dividing the magnitude of said ratio signal by the magnitude of said elapsed time signal to provide a signal having a magnitude indicative of the absolute velocity of said flywheel.

12. The apparatus of claim 10, further comprising display means responsive to said pressure signals for displaying the absolute compression pressure of each cylinder.

13. The apparatus of claim 10, wherein said signal processing means periodically samples and stores the magnitude of said registered angular velocity signal and compares the presently sampled value to the previously stored values to detect changes in slope within preselected angular intervals registered with respect to said CID signal and thereby determines angular velocity maxima and minima separately attributed to the expression and compression strokes, respectively, of individual cylinders in a least one engine cycle and provides speed maxima and minima signals having magnitudes indicative thereof, said signal processing means providing signals having magnitudes indicative of the squares of said speed maxima and minima signals, said signal processing means providing a measure of the compression work performed by each cylinder by subtracting, for each cylinder, a signal having a magnitude indicative of the square of said attributed angular velocity minima substantially at top dead center for each cylinder from a corresponding signal having a magnitude indicative of the square of the attributed angular velocity maxima before top dead center and providing a compression work difference signal as said measure of the compression work, said signal processing means providing a measure of the expansion work performed by each cylinder by subtracting, for each cylinder, a signal having a magnitude indicative of the square of the attributed angular velocity maxima after top dead center from a corresponding signal having a magnitude indicative of the square of the attributed angular velocity minima at top dead center and providing an expansion work difference signal as said measure of the expansion work, said signal processing means comparing said compression and expansion work difference signal magnitudes to stored signals having magnitudes indicative, respectively, of the compression and expansion work of an ideal cylinder and, for each cylinder determined to have both compression and expansion work difference signal magnitudes less than an ideal cylinder, providing said cylinder fault signal which uniquely identifies each such less than ideal cylinder as faulted.

14. The apparatus of claim 13, wherein said signal processing means multiplies the magnitude of each of said difference signals by a signal having a magnitude indicative of one half the inertia of the rotating members of said engine.

15. The apparatus of claim 10, wherein said signal processing means calculates, if more than one faulted cylinder is detected, the apparent change in work of a selected faulted cylinder due to each of the other faulted cylinders by changing the magnitude of said selected faulted cylinder'"'"'s work manifestation according to predetermined relations expressing each apparent change due to each of the other faulted cylinders as a function of the work of each faulted cylinder and adding each apparent changed magnitude to the magnitude of said work signal manifestation to obtain a corrected work signal manifestation for said selected faulted cylinder and repeating the correction process for each of the other faulted cylinders in an iterative manner using corrected faulted cylinder work signal manifestations until all of said faulted cylinder work signal manifestations have been corrected.

16. The apparatus of claim 10, wherein said signal processing means calculates, if more than one faulted cylinder is identified, the apparent change in the work of compression of a selected faulted cylinder following a second selected faulted cylinder by changing the magnitude of said expansion work signal manifestation corresponding to said second selected faulted cylinder according to a first predetermined relation expressing the change in compression work of a nonfaulted cylinder as a function of the expansion work of a faulted cylinder and adding said changed magnitude to the magnitude of said compression work signal manifestation corresponding to said selected faulted cylinder to obtain a first corrected compression work signal magnitude for said selected faulted cylinder, said signal processing means calculating the apparent change in the compression work of said second selected faulted cylinder preceding said selected faulted cylinder by changing the magnitude of the compression work signal manifestation corresponding to said selected faulted cylinder according to a predetermined relation expressing the change in compression work of a preceding nonfaulted cylinder as a function of the compression work of a following faulted cylinder and adding said changed magnitude to the magnitude of said compression work signal manifestation corresponding to said second selected faulted cylinder to obtain a corrected compression work signal magnitude for said second selected faulted cylinder, said signal processing means calculating the apparent change in the work of expansion of said second selected faulted cylinder preceding said selected faulted cylinder by changing the magnitude of said compression work signal manifestation corresponding to said selected faulted cylinder according to a predetermined relation expressing the change in expansion work of a preceding nonfaulted cylinder as a function of a following faulted cylinder'"'"'s work of compression and adding said changed magnitude to the magnitude of said expansion work signal manifestation corresponding to said second selected faulted cylinder to obtain a corrected expansion work signal magnitude for said second selected faulted cylinder, said signal processing means recalculating the apparent change in the work of compression of said selected faulted cylinder following said second selected faulted cylinder by changing the magnitude of said corrected expansion work signal mangitude for said second selected faulted cylinder according to said first predetermined relation and adding said changed magnitude to said magnitude of said compression work signal manifestation corresponding to said selected faulted cylinder to obtain a second corrected compression work signal magnitude for said selected faulted cylinder, said signal processing means calculating the absolute compression pressure of both said selected and said second selected faulted cylinders by modifying said corrected compression work signal magnitude for said second selected faulted cylinder and said second corrected compression work signal magnitude for said selected faulted cylinder according to at least one relation expressing absolute cylinder pressure as a function of the work of compression of a faulted cylinder.

17. The apparatus of claim 10, wherein said signal processing means calculates the apparent change in work of a selected nonfaulted cylinder due to each faulted cylinder by changing the magnitude of said nonfaulted cylinder'"'"'s work signal manifestation according to predetermined relations expressing each apparent change as a function of the work of each faulted cylinder and adding each apparent changed magnitude to the magnitude of said work signal manifestation to obtain a corrected work signal manifestation for said selected nonfaulted cylinder.