Temperature and/or current sensitive electrical switch

• US 4,563,667 A
• Filed: 09/09/1983
• Issued: 01/07/1986
• Est. Priority Date: 09/16/1982
• Status: Expired due to Term

• Current Assignee: Peter Hofsass
• Original Assignee: Peter Hofsass
• Inventors: Hofsass, Peter
• Primary Examiner(s): Broome, Harold
• Application Number:
  US06/530,700
• Time in Patent Office: 851 Days
• Field of Search: 337/95, 337/96, 337/335, 337/336, 337/362, 337/370, 337/371, 337/372, 337/380, 337/53, 337/89, 337/112, 337/343, 337/365, 337/342, 337/349
• US Class Current: 337/349
• CPC Class Codes: H01H 1/18 with subsequent sliding
• CPC Class Codes: H01H 2037/5463 the bimetallic snap element forming part of switched circuit
• CPC Class Codes: H01H 37/002 combined with protective means
• CPC Class Codes: H01H 37/5418 using cantilevered bimetallic snap elements
• CPC Class Codes: H01H 37/5427 encapsulated in sealed miniaturised housing

Abstract

For stopping drift or other undesired changes in the response temperatures of a thermal switch using a bimetallic element for driving a moving contact, the design is such that the moving contact and a counter-contact are supported on a common insulating supporting part and the counter-contact is elastically and yieldingly fixed on the supporting part. The lengths of the bimetallic element and of the a strip supporting the counter-contact that may be moved are different to each other so that the two contacts will make contact at different points thereon and with a rubbing effect for clearing oxide and other undesired coatings forming on the said contacts.

For producing such a thermal switch with multiple functions, for example the functions of a temperature automatic controller and a thermal protective device, the counter-contact, that is placed so that it may give way elastically, is acted upon by a further bimetallic element.

Claims

1. A device based on thermal expansion for electrical switching purposes, comprising an insulating supporting part, a bimetallic element, means supporting said bimetallic element on said support part adjacent one end of said bimetallic element with the opposite end of said bimetallic element being completely free for movement with temperature changes, a moving contact mounted on the free end of said bimetallic element for movement relative to a counter-contact, said moving contact and said counter-contact being designed to be switched by said bimetallic element on the temperature changing past a certain limit, spaced first and second terminal elements for connection of leads to said contacts, said first and second spaced terminal elements being common to said moving contact and said counter-contact, respectively, and wherein means are provided in the form of a passive spring member for elastically and givingly supporting said counter-contact on said supporting part for movement in a direction away from said moving contact in response to a force against the counter-contact by the bimetallic element and moving contact with further temperature change after the the temperature has changed past said certain limit whereby damage to the bimetallic element and substantial change in said certain temperature limit caused thereby can be avoided.

2. The device as claimed in claim 1 further comprising a long and narrow elastic strip as said passive spring member with the counter-contact being supported on one end thereof, a first part of said strip spaced from said counter-contact being supported on the supporting part, said elastic strip being fixed to said supporting part frictionally, said bimetallic element being long and narrow as well and having said moving contact on its one end and being fixed at a fixing part thereof frictionally on said supporting part, said fixing part being spaced from said contact.

3. The device as claimed in claim 2 wherein said elastic strip is made integrally with said second terminal element, said device further comprising a conducting part joined with said bimetallic element, said conducting part being on the one hand fixed frictionally on said supporting part and on the other hand formed integrally with said first terminal element for the moving contact.

4. The device as claimed in claim 2 wherein said bimetallic element and said elastic strip have different movable lengths.

5. The device as claimed in claim 4 wherein said elastic strip has at least one stiffening rib for decreasing the length thereof which may elastically move.

6. The device as claimed in claim 1 comprising a further bimetallic element located between said supporting part and said passive spring member for moving said passive spring member.

7. The device as claimed in claim 1, further comprising a housing having a generally ring-like form, said supporting part having an outer part designed as a ring of said housing, covers being provided on said ring of said housing, said covers functioning as joining elements and being round in form with terminal lugs formed thereon.

8. A device based on thermal expansion for electrical switching purposes, comprising an insulating supporting part, a bimetallic element, means supporting said bimetallic element on said support part, a moving contact mounted on said bimetallic element for movement relative to a counter-contact, said moving contact and said counter-contact being designed to be switched by said bimetallic element on the temperature changing past a certain limit, spaced first and second terminal elements for connection of leads to said contacts, said first and second spaced terminal elements being common to said moving contact and said counter-contact, respectively, and wherein means are provided in the form of a passive spring member for elastically and givingly supporting said counter-contact on said supporting part for movement in a direction away from said moving contact in response to a force against the counter-contact by the bimetallic element and moving contact whereby damage to the bimetallic element and substantial change in said certain temperature limit caused thereby can be avoided, and wherein said support part is in the form of a ring-like part, said bimetallic element for moving said moving contact being generally round in form and being supported on an outer edge thereof on said supporting part, and further comprising a disk spring as said passive spring member, the counter-contact being supported on an outer edge of said disk spring.

9. A device based on thermal expansion for electrical switching purposes, comprising an insulating supporting part, a bimetallic element, means supporting said bimetallic element on said support part, a moving contact mounted on said bimetallic element for movement relative to a counter-contact, said moving contact and said counter-contact being designed to be switched by said bimetallic element on the temperature changing past a certain limit, spaced first and second terminal elements for connection of leads to said contacts, said first and second spaced terminal elements being common to said moving contact and said counter-contact, respectively, and wherein means are provided in the form of a passive spring member for elastically and givingly supporting said counter-contact on said supporting part for movement in a direction away from said moving contact in response to a force against the counter-contact by the bimetallic element and moving contact whereby damage to the bimetallic element and substantial change in said certain temperature limit caused thereby can be avoided, and further comprising a long and narrow elastic strip as said passive spring member with the counter-contact being supported on one end thereof, a first part of said strip spaced from said counter-contact being supported on the supporting part, said elastic strip being fixed to said supporting part frictionally, said bimetallic element being long and narrow as well and having said moving contact on its one end and being fixed at a fixing part thereof frictionally on said supporting part, said fixing part being spaced from said contact, wherein said elastic strip is made integrally with said second terminal element, said device further comprising a conducting part joined with said bimetallic element, said conducting part being on the one hand fixed frictionally on said supporting part and on the other hand formed integrally with said first terminal element for the moving contact, and wherein said supporting part is formed with lips having groove-like undercuts, said connection piece joined with said bimetallic element being formed with edges bent out of its plane and being so fitted into the said undercuts between the lips and a middle part of the supporting part that said edges are gripped in said undercuts and said connection piece is rested on and kept in place against said middle part of said supporting part, said elastic strip having edge rims like said edges, said rims being grippingly kept in place in further undercuts of further lips on a side of said supporting part opposite to said first lips.

10. A device based on thermal expansion for electrical switching purposes, comprising an insulating supporting part, a bimetallic element, means supporting said bimetallic element on said support part, a moving contact mounted on said bimetallic element for movement relative to a countercontact, said moving contact and said counter-contact being designed to be switched by said bimetallic element on the temperature changing past a certain limit, spaced first and second terminal elements for connection of leads to said contacts, said first and second spaced terminal elements being common to said moving contact and said counter-contact, respectively, and wherein means are provided in the form of a passive spring member for elastically and givingly supporting said counter-contact on said supporting part for movement in a direction away from said moving contact in response to a force against the counter-contact by the bimetallic element and moving contact whereby damage to the bimetallic element and substantial change in said certain temperature limit caused thereby can be avoided, and comprising a further bimetallic element located between said supporting part and said passive spring member for moving said passive spring member, wherein said further bimetallic element is in the form of a bimetallic disk with a round outer edge, said disk being placed in a ring-like hollow in said supporting part between said supporting part and said passive spring member.

11. The device as claimed in claim 10 wherein said bimetallic disk is generally round in form with an opening in the middle thereof, said device on said supporting part having a middle locating head for locating said disk.

13. The device as claimed in claim 11 wherein the bimetallic element and the passive spring member are joined to said housing covers at dent structures formed in said housing.

12. A device based on thermal expansion for electrical switching purposes, comprising an insulating supporting part, a bimetallic element, means supporting said bimetallic element on said support part, a moving contact mounted on said bimetallic element for movement relative to a countercontact, said moving contact and said counter-contact being designed to be switched by said bimetallic element on the temperature changing past a certain limit, spaced first and second terminal elements for connection of leads to said contacts, said first and second spaced terminal elements being common to said moving contact and said countercontact, respectively, and wherein means are provided in the form of a passive spring member for elastically and givingly supporting said counter-contact on said supporting part for movement in a direction away from said moving contact in response to a force against the counter-contact by the bimetallic element and moving contact whereby damage to the bimetallic element and substantial change in said certain temperature limit caused thereby can be avoided, wherein said terminal elements are designed in the form of housing covers, said supporting part being made in the form of a housing wall, said bimetallic element and said passive spring member each being joined with a housing cover.