Wind powered system for generating electricity

• US 4,565,929 A
• Filed: 09/29/1983
• Issued: 01/21/1986
• Est. Priority Date: 09/29/1983
• Status: Expired due to Fees

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Miller, Gary E., Baskin, Joseph M., Wiesner, Wayne
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US06/537,750
• Time in Patent Office: 845 Days
• Field of Search: 290/44, 290/55, 416/50 A, 416/51 A, 416/52 A, 416/53, 416/169 B, 416/32, 416/DIG. 2
• US Class Current: 290/44
• CPC Class Codes: F03D 1/0658 Arrangements for fixing wind-engaging parts to a hub
• CPC Class Codes: F03D 13/20 Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
• CPC Class Codes: F03D 15/10 using gearing not limited to rotary motion, e.g. with oscillating or reciprocating members
• CPC Class Codes: F03D 7/0252 with aerodynamic drag devices on the blades
• CPC Class Codes: F03D 80/70 Bearing or lubricating arrangements
• CPC Class Codes: F03D 9/25 the apparatus being an electrical generator F03D9/22 takes precedence
• CPC Class Codes: F05B 2220/70644 of the asynchronous type, i.e. induction type
• CPC Class Codes: F05B 2260/85 Starting
• CPC Class Codes: F05B 2260/9011 of the tips of rotor blades
• CPC Class Codes: F05B 2270/3201 "cut-off" or "shut-down" wind speed
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction
• CPC Class Codes: Y02E 10/728 Onshore wind turbines
• CPC Class Codes: Y10S 174/15 in a power generation system, e.g. prime-mover dynamo, generator system
• CPC Class Codes: Y10S 416/07 Inlet and outlet

Abstract

A fixed pitch wind turbine rotor (18) is teeter mounted (76, 78, 80) onto a low speed input shaft (44) which is connected to the input (58) of a step-up transmission (46). The output (48) of the transmission (46) is connected to a rotary pole amplitude modulated induction machine (42) which is operable as a generator at a plurality of discreet speeds of rotation and is also operable as a startup motor for the rotor. A switch (45) responsive to the rotational speed of the wind turbine rotor switches the generator from one speed of operation to the other. The rotor hub (72) and the inner body portions (71) of two blades (68, 70), which extend radially outwardly in opposite directions from the hub (72), are constructed from steel. The outer end portions (73) of the blade (68, 70) are constructed from a lighter material, such as wood, and are both thinner and narrower than the remainder of the rotor. The outer end section (73) of each blade (68, 70) includes a main body portion and a trailing edge portion (104) which is hinge-connected to the main body portion. Each blade (68, 70) includes a centrifugal force operated positioning means (98, 100) which normally holds the drag brake section (104) in a retracted position, but operates in response to a predetermined magnitude of centrifugal force to move the drag brake (104) section into its deployed position. Each blade has an airfoil cross section and each blade (68, 70) has a plus twist inner portion adjacent the hub (72) changing to first a zero twist and then a minus twist as it extends radially outwardly from the hub (72).

Claims

1. A wind turbine system for generating electricity, comprising:

a wind turbine rotor;

a rotor shaft connected to said hub for rotation with said wind turbine rotor;

a step-up transmission having a low speed input connected to said rotor shaft and a high speed output;

a rotary pole amplitude modulated induction machine having a rotor that is connected to the output of said transmission, said machine being operable as a generator at a plurality of discreet speeds of rotation;

wind speed responsive switch means for changing speed of operation of said induction machine; and

wherein said wind turbine rotor comprises an elongated central hub with no twist having rounded edges and a substantially constant thickness between the edges;

a pair of fixed pitch essentially straight blades, each blade extending radially outwardly from said hub in a direction diametrically opposite from the other blade;

each said blade having a mid-section of airfoil cross section positioned radially outwardly of said central hub portion, and a tip section of airfoil cross section positioned radially outwardly of the mid-section;

each said blade smoothly changing from the substantially constant thickness and rounded edge shape of the central hub portion into an airfoil cross section as it extends radially outwardly from the central hub portion;

each blade first changing to first a plus twist and then a zero twist and then a minus twist as it extends radially outwardly;

each said blade tapering in thickness and chord as it extends radially outwardly from a location in its mid-section through its tip section; and

wherein the tip section of each said blade includes a sculptured tip end portion which decreases in thickness as it extends radially outwardly , said tip portion having an aerodynamic cross-sectional shape which progressively decreases in size, and having a leading edge which progressively sweeps rearwardly.

2. A wind turbine system according to claim 1, wherein the airfoil profile of each blade changes as the blade extends radially outwardly from a substantially NACA 23028 airfoil profile at plus twist, to a substantially NACA 23023 airfoil profile at zero twist, to a substantially NACA 43018 airfoil profile at zero twist, to a substantially NACA 43012 airfoil profile at minus twist.

3. A wind turbine system according to claim 1, wherein said rotor has a welded steel hub, and wherein each blade comprises a welded steel mid-section and a laminated wood outer end section.

4. A wind powered system according to claim 1, comprising teeter means housed within each hub, said teeter means connecting the hub of the wind turbine rotor to said rotor shaft, and permitting the wind turbine rotor to pivot in position relative to the rotor shaft a limited angular amount on both sides of a perpendicular position.

5. A wind powered system according to claim 4, comprising stop means within the hub for limiting the amount of angular movement of the wind turbine rotor relative to said rotor shaft.

6. A wind powered system according to claim 5, wherein the stop means permits about seven degrees of angular movement of the wind turbine rotor away from a perpendicular position relative to the rotor shaft.

7. A wind powered system according to claim 6, wherein the teeter means comprises a teeter shaft which is perpendicular to both the wind turbine rotor and said rotor shaft, and which is fixed in position with respect to the rotor shaft, and bearing means within the hub, between the hub and the opposite end portions of said teeter shaft, mounting the wind turbine rotor for rotation about the teeter shaft.

8. A wind powered system for generating electricity according to claim 7, wherein said bearing means comprises a pair of elastomeric members, one at each end of the teeter shaft, and mounting means for said elastomeric members carried by the hub of the wind turbine rotor.

9. A wind powered system according to claim 1, wherein each said blade comprises an outer end section of airfoil cross section having a front surface and a back surface;

at least one of said fixed pitch outer end sections comprising a main portion including a leading edge for said section, and a drag brake forming, trailing edge portion having a generally triangular cross-sectional shape and an apex region;

hinge means hinge-connecting said apex region to said main portion, for pivotal movement of the trailing edge portion relative to said main portion, between a retracted position in which it forms a streamline trailing edge for said outer end section and a deployed position in which it extends generally across the chord of the outer end section and functions as an aerodynamic drag brake, and

said trailing edge portion having a first side surface which forms a part of said front surface when the trailing edge portion is retracted, and which extends generally laterally of said front surface when the trailing edge portion is deployed, and a second side surface which is concealed against the main portion when the trailing edge portion is retracted, and which extends generally laterally of the back surface when the trailing edge portion is deployed, and a base surface which is a part of the back surface when the trailing edge portion is retracted, and which extends generally laterally of the outer end section when the trailing edge portion is developed.

10. A wind turbine system according to claim 9, comprising linkage means housed within the main portion of the outer end section of the rotor, said linkage means having an outer end which is connected to the trailing edge portion at a location offset from the location of hinge connection of the trailing edge portion to the main portion, said linkage means being movable outwardly during deployment of the trailing edge portion to function as a drag brake, said linkage means serving to position the trailing edge portion.

11. A wind powered system for generating electricity, comprising:

a support tower;

a nacelle on top of the support tower;

a step-up transmission within said nacelle having a low speed end and a high speed end;

a rotary electric generator within said nacelle having a rotor with an input end which is connected to the high speed end of the transmission, said generator including means enabling it to operate as a generator at a plurality of discreet speeds of rotation;

an input shaft having an inboard end connected with the low speed end of the transmission, and an outboard end;

a wind turbine rotor comprising a hub and fixed pitch blades extending radially outwardly from said hub, said hub including means connecting it to the outboard end of said input shaft;

each said blade having a fixed pitch mid-section of airfoil cross section and a fixed pitch outer end section of airfoil cross section;

at least one outer end section including a main portion including a leading edge for said section, and a drag brake forming, trailing edge portion which is hinge-connected to said main portion, for movement between a retracted position in which it forms a streamline trailing edge for said outer end section and a deployed position in which it extends generally across the chord of the outer end section and functions as an aerodynamic drag brake;

a centrifugal force triggered positioning means normally holding the drag brake in its retracted position, but operating in response to the development of a centrifugal force of than a predetermined magnitude to move said drag brake into its deployed position; and

a releasable lock member having a lock position in which it locks the weight means in its inner position, and a centrifugal force operated trigger means for moving said lock member into an unlocked position in response to a centrifugal force of a predetermined magnitude, with said weight means being free to move radially outwardly from its inner position to its outer position, in response to centrifugal force, when the lock member is in its unlocked position.

12. A wind turbine system according to claim 11, comprising a drag brake of the type described, carried by each blade.

13. A wind turbine system according to claim 11, wherein said rotor hub has a central portion with no twist, and as it extends outwardly from the central portion of the hub, each blade twists to a maximum plus twist, then to a zero twist and then to a minus twist, and wherein the outer end section of each blade has a minus twist.

14. A wind turbine system according to claim 11, wherein the outer end sections of the blades are constructed from a lighter material than the remainder of the rotor, and said outer end sections are both thinner and narrower than the remainder of the rotor.

15. A wind powered system for generating electricity, comprising:

a support tower;

a nacelle on top of the support tower;

a step-up transmission within said nacelle having a low speed end and a high speed end;

a rotary electric generator within said nacelle having a rotor with an input end which is connected to the high speed end of the transmission, said generator including means enabling it to operate as a generator at a plurality of discreet speeds of rotation;

an input shaft having an inboard end connected with the low speed end of the transmission, and an outboard end;

a wind turbine rotor comprising a hub and fixed pitch blades extending radially outwardly from said hub, said hub including means connecting it to the outboard end of said input shaft;

each said blade having a fixed pitch mid-section of airfoil cross section and a fixed pitch outer end section of airfoil cross section;

at least one outer end section including a main portion including a leading edge for said section, and a drag brake forming, trailing edge portion which is hinge-connected to said main portion, for movement between a retracted position in which it forms a streamline trailing edge for said outer end section and a deployed position in which it extends generally across the chord of the outer end section and functions as an aerodynamic drag brake;

a centrifugal force triggered positioning means normally holding the drag brake in its retracted position, but operating in response to the development of a centrifugal force of than a predetermined magnitude to move said drag brake into its deployed position;

said positioning means for the drag brake comprising weight means mounted in the wind turbine rotor for radial translation between an inner position and an outer position, and linkage means interconnected between the weight means and the drag brake, said linkage means holding the drag brake in its retracted position when the weight means is in its inner position, and said linkage means holding the drag brake in its deployed position when the weight means is in its outward position;

spring means for normally biasing the weight means radially inwardly, said spring means functioning to move the weight means from its outer position into its inner position when centrifugal force acting on said weight means drops below said predetermined magnitude; and

a lock member for holding the weight means in its outer position, in opposition to the force of the spring means, and means for unlocking said lock member when the centrifugal force on the trigger mechanism drops below a predetermined magnitude, to free the weight means for inward movement.

16. A wind turbine system according to claim 15, comprising a drag brake of the type described, carried by each blade.

17. A wind turbine system according to claim 15, wherein said rotor hub has a central portion with no twist, and as it extends outwardly from the central portion of the hub, each blade twists to a maximum plus twist, then to a zero twist and then to a minus twist, and wherein the outer end section of each blade has a minus twist.

18. A wind turbine system according to claim 16, wherein the outer end sections of the blades are constructed from a lighter material than the remainder of the rotor, and said outer end sections are both thinner and narrower than the remainder of the rotor.