Methods and apparatus for supplying electrical power for proximity effect heat-tracing

• US 4,571,487 A
• Filed: 09/30/1983
• Issued: 02/18/1986
• Est. Priority Date: 09/30/1983
• Status: Expired due to Term

• Current Assignee: Chevron Research Company (Chevron Corp.)
• Original Assignee: Chevron Research Company (Chevron Corp.)
• Inventors: Offermann, Paul F.
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US06/537,994
• Time in Patent Office: 872 Days
• Field of Search: 219/300, 219/301, 219/503, 323/262, 323/332, 323/335, 323/361, 361/36, 361/45, 361/87, 361/57, 307/17, 307/83, 324/51, 324/52
• US Class Current: 219/482
• CPC Class Codes: H05B 6/108 for heating a fluid

Abstract

A proximity effect heat-tracing system in which proximity effect heat-tracing circuits are fed in either direction from a plurality of feed points connected to a single main transformer to increase the length of pipeline supplied by a single main transformer. A secondary transformer interposed between a main transformer and a plurality of feed points reduces the voltage required to be applied to a proximity effect heat-tracing system of a given length. Two or more proximity effect heat-tracing systems used along the same length of pipeline, employ neutral conductors having approximately the same diameter as "hot" conductors where the secondary of the main transformer in each system is 180° electrically out of phase with the secondary of the main transformer in the other system. A center-tap secondary in each subsidiary transformer is connected to a heat tube so that each proximity effect heat-tracing circuit is connected between an end of a secondary winding of a subsidiary transformer and a center tap of a secondary winding of a subsidiary transformer in order to minimize current in the transformers secondaries. Selection of the turns ratios of subsidiary transformer remote from the main transformer compensates for the voltage drop along a transmission line connecting the main transformer with subsidiary transformers.

Claims

1. Apparatus for supplying alternating electrical current from a common power source to a plurality of proximity effect heat-tracing circuits, each circuit heating one of a plurality of generally serially connected pipeline segments, comprising:

a main power station comprising a main step-down transformer having at least one primary winding coupled to the alternating current power source and at least one secondary winding for supplying power to a plurality of heat-tracing circuits;

a plurality of subsidiary stations spaced apart from each other and from said main station at selected distances along said pipeline, each of said subsidiary stations being coupled external to said pipeline to said secondary winding of said main station transformer as a common current source, and each of said subsidiary stations being coupled to at least a pair of said plurality of proximity effect heat-tracing circuits so that one of said pair of circuits extends along said pipeline away from said main station and the other of said pair of circuits extends along said pipeline toward said main stations whereby said main power station separately supplies at least two of the four proximity effect circuits with alternating current at substantially reduced voltage or current, or both to heat the same length of said pipeline.

2. The apparatus as recited in claim 1 wherein said main step-down transformer comprises a plurality of secondary windings and each of said plurality of subsidiary stations includes a subsidiary step-down transformer having its primary coupled to one of said secondary windings of said main transformer as the power supply for each of said subsidiary step-down transformers, the secondary winding of each of said subsidiary step-down transformers being coupled as a common current source for one pair of said heat-tracing circuits.

3. The apparatus as recited in claim 2 wherein at least one of the secondary windings of said subsidiary step-down transformers is center-trapped.

4. The apparatus as recited in claim 2 wherein said main power station includes another step-down transformer having its primary winding connected to the secondary winding of said main step-down transformer, and its secondary winding is connected to at least one primary winding from among said plurality of subsidiary step-down transformers and both said main power station transformers are at a common location.

5. The apparatus as recited in claim 2 wherein said main station includes at least one additional step-down transformer located along said pipeline at a different location.

6. The apparatus as recited in claim 2 further comprising:

a second main step-down transformer having a primary winding coupled to said secondary winding of the first said main step-down transformer as the common power source for said heat-tracing circuits and having a plurality of secondary windings;

a second plurality of subsidiary step-down transformers, each of said second plurality of subsidiary transformers having a primary winding coupled to one of said secondary windings of said second main step-down transformer, and each having a secondary winding coupled as a common current source to at least one of said proximity effect heat-tracing circuits and each being connected 180°

out of phase with a counterpart secondary winding from among said first plurality of subsidiary step-down transformers; and

a common neutral conductor coupled to each secondary winding of said first plurality of subsidiary step-down transformers and to each secondary winding of said second plurality of subsidiary transformers.

7. The apparatus as recited in claim 6 wherein the secondary winding of at least one from among said subsidiary step-down transformers is center-tapped.

8. The apparatus as recited in claim 6 wherein one of said main transformers and at least one of said plurality of subsidiary step-down transformers are located at a common location.

9. The apparatus as recited in claim 6 wherein one of said main step-down transformer is at a location different from a location of at least one of said plurality of subsidiary step-down transformers.

10. The apparatus as recited in claim 1 wherein said main step-down transformer is a 3-phase to 2-phase transformer.

11. The apparatus as recited in claim 1 wherein the output of the secondary winding of said main step-down transformer is a single-phase.

12. A method for supplying alternating electrical current power from a common power source to a plurality of proximity effect, heat-tracing circuits, each circuit forming an independent linear heat source for one of a plurality of serially connected segments of a pipeline, comprising the steps of:

coupling the input terminals of a primary winding of a first main step-down transformers in a first main station to an alternating current power source;

coupling the output terminals of a plurality of secondary windings of said first main step-down transformer in parallel to each of a plurality of separate subsidiary stations spaced apart from each other and laterally to each side of said main station along said pipeline as a common current source, said coupling being through lines externals to said pipeline segments; and

coupling each of the subsidiary stations input terminals to at least two of said plurality of proximity effect heat-tracing circuits so that one of said two circuits extends away from said main station and the other of said two circuits extends toward said main station along said pipeline.

13. The method as recited in claim 12 wherein said step of coupling the output terminals of a plurality of secondary windings of said first main transformer to said plurality of separate subsidiary stations comprises the steps of:

coupling each of the plurality of secondary step-down windings of the first main transformer to a primary winding of one of a first plurality of subsidiary step-down transformers, the secondary winding of each of said first plurality of subsidiary step-down transformers being coupled as a common current source for each of said two proximity effect heat-tracing circuits.

14. The method as recited in claim 13 further comprising the step of compensating for a voltage drop from said first main transformer secondary to at least one subsidiary step-down transformer primary by adjusting the turns ratio of the primary winding to the secondary winding of said subsidiary step-down transformer.

15. The method as recited in claim 13 further comprising the steps of:

coupling a second main step-down transformer to the power source;

coupling each of a plurality of secondary windings of said second main step-down transformer to a primary winding of one of a second plurality of subsidiary step-down transformers, the secondary winding of each of said second subsidiary step-down transformers being paired in a common current source relationship with the secondary winding of one of said first plurality of said subsidiary step-down transformers and each winding of said pair being coupled 180°

out of phase; and

coupling a common neutral conductor to each of said secondary windings of said first plurality of subsidiary step-down transformers and said second plurality of subsidiary step-down transformers.

16. The method as recited in claim 13 further comprising the step of compensating for a voltage drop from at least one of said transformers secondaries main transformer secondaries to at least one primary of a subsidiary step-down transformer by adjusting the turns ratio between said primary and said secondary windings of at least one of said subsidiary transformers.

17. A method for reducing the amount of voltage applied to an in-place proximity effect heat-tracing circuit for heating an existing pipeline, said circuit including a main transformer including a primary winding coupled to a single power source and at least a first proximity effect heat-tracing circuit coupled to the secondary winding of said main transformer comprising the steps of:

coupling the output of said secondary winding to at least another proximity effect heat-tracing circuit in parallel with said first circuit and in a common source relationship with each other to replace said first proximity effect heat-tracing circuit;

coupling the center points of each of said first and second proximity effect heat-tracing circuits in series with the secondary winding of said main transformer; and

coupling both the outer ends of both of said first and second proximity effect heat-tracing circuits to said pipeline as a common ground.