Turbine blade vibration detection apparatus

• US 4,573,358 A
• Filed: 10/22/1984
• Issued: 03/04/1986
• Est. Priority Date: 10/22/1984
• Status: Expired due to Term

• Current Assignee: Westinghouse Electric Company LLC (Brookfield Asset Management Incorporated)
• Original Assignee: Westinghouse Electric Company LLC (Brookfield Asset Management Incorporated)
• Inventors: Luongo, Michael C.
• Primary Examiner(s): Birmiel, Howard A.
• Application Number:
  US06/663,528
• Time in Patent Office: 498 Days
• Field of Search: 73/660, 73/661, 324/243
• US Class Current: 73/660
• CPC Class Codes: G01H 1/006 of the rotor of turbo machines

Abstract

A plurality of sensors are disposed equally about a blade row in a turbine with each sensor being operable to provide an output signal in response to a passing blade. A blade is selected for monitoring purposes by designating its degree location relative to a reference position ± some angular distance constituting a small window. As the selected blade passes a sensor, its output signal, properly conditioned to form a pulse, is gated during the time period corresponding to the window. The sequential pulses of the sensors form a pulse train which is modulated by any blade vibration. An FM detector is provided for demodulating the pulse train to derive vibration information.

Claims

1. Blade vibration detection apparatus for detecting vibration of a blade in a rotating blade row of a machine, comprising:

(A) a plurality of sensors disposed about said blade row with each sensor being operable to provide an output signal upon relative passage of a blade;

(B) signal conditioning means responsive to said sensor output signals and operable to provide respective corresponding sensor pulse signals;

(C) means for selecting a particular blade to be monitored;

(D) means for sequentially combining all of the sensor pulse signals caused by said selected blade as it passes the respective sensors, to derive a pulse train signal modulated as a function of any vibration of said selected blade; and

(E) detection circuitry including FM detection means operable to demodulate said pulse train signal to derive a blade vibration indicative signal.

2. Apparatus according to claim 1 wherein:

(A) said plurality is comprised of N sensors; and

(B) the angular spacing between any two adjacent sensors is 360°

/N.

3. Apparatus according to claim 1 wherein:

(A) said plurality is comprised of N sensors; and

(B) the angular spacing between the 1st and Nth sensors is greater than the angular spacing between any other two adjacent sensors.

4. Apparatus according to claim 1 wherein:

(A) said angular spacing between the 1st and Nth sensors is at least 180°

.

5. Apparatus according to claim 1 which includes:

(A) display means; and

(B) means for providing said vibration indicative signal to said display means for display thereof.

6. Apparatus according to claim 1 wherein:

(A) said display means is a real time analyzer.

7. Apparatus according to claim 1 wherein said signal conditioning means includes:

(A) a plurality of signal conditioning channels, each for receiving a respective sensor output signl;

(B) each said channel including means for converting said output signal to a narrow pulse and for selectively advancing or retarding the position of said pulse.

8. Apparatus according to claim 7 wherein said means for converting includes:

(A) first circuit means for converting said output signal to a corresponding ramp signal;

(B) second circuit means for selectively adjusting the amplitude of said ramp signal;

(C) threshold means operable to provide an output signal when an input signal applied to it exceeds a predetermined threshold value;

(D) means for providing said selectively adjusted ramp signal to said threshold means; and

(E) third circut means responsive to said output signal of said threshold means to generate a narrow pulse.

9. Apparatus according to claim 8 wherein said first circuit means includes:

(A) a zero crossing detector operable to provide an output signal in response to receipt of said sensor output signal;

(B) a one-shot multivibrator operable to provide a square wave output signal in response to said zero crossing detector output signal; and

(C) integrator means operable to provide said ramp signal in response to said square wave signal.

10. Apparatus according to claim 1 wherein said means for selecting includes:

(A) means for generating a reference pulse upon each complete revolution of said blade row;

(B) means for generating a plurality of equally spaced pulses during said revolution, the totality of pulses at any instant of time being indicative of the amount of angular rotation past a reference position at which said reference pulse is generated,

(C) 1st counter means operable to reset upon each said complete revolution in response to application of said reference pulse and to start counting said plurality of pulses;

(D) means for operator entry of 1st and 2nd angular positions, said 1st angular position being related to the normal angular position of said blade to be monitored, relative to said reference position, minus some angle x, said 2nd angular position being related to the normal angular position of said blade to be monitored relative to said reference position plus some angle y;

(E) means responsive to the count of said 1st counter means and said operator entered 1st and 2nd angular positions to generate a series of gating signals each being of a duration corresponding to the time of travel of said blade through an angle of x+y; and

(F) means for applying said gating signals to said means for combining in a manner to sequentially gate said sensor pulse signals caused by said blade to be monitored.

11. Apparatus according to claim 10 wherein:

(A) said angle x=said angle y.

12. Apparatus according to claim 10 wherein said means to generate includes:

(A) 1st decode means responsive to the count of said 1st counter means and operable to provide 1st and 2nd output signals upon attainment by said 1st counter means of counts corresponding to said 1st and 2nd angular positions;

(B) second counter means including 1st and 2nd counters each operable to count said plurality of pulses;

(C) means for applying said 1st output signal to said 1st counter to reset it;

(D) means for applying said 2nd output signal to said 2nd counter to reset it;

(E) 2nd decode means including 1st and 2nd decode logic circuits;

(F) said 1st decode logic circuit being resonsive to particular counts of said 1st counter to generate a series of 1st signals;

(G) said 2nd decode logic circuit being responsive to particular counts of said 2nd counter to generate a series of 2nd signals each displaced in time from a respective one of said 1st signals; and

(H) means responsive to said 1st and 2nd series of signals to provide said gating signals.

13. Apparatus according to claim 12 wherein said means to provide includes:

(A) a plurality of flip-flops each responsive to a respective one of said 1st signals to be placed into a set condition;

(B) each said flip-flop being responsive to a later supplied respective 2nd signal to be placed into a reset condition.

14. Apparatus according to claim 10 wherein:

(A) said means for combining is an analog switch network having a single output.

15. Apparatus according to claim 1 wherein said detection circuitry includes:

(A) low pass filter means connected to receive the output signal from said FM detection means and operable to substantially remove any DC component of said output signal.

16. Apparatus according to claim 15 wherein:

(A) said low pass filter means is a tracking filter the operation of which is a function of blade row rotational velocity; and

which includes

(B) means for providing an indication of said velocity to said filter means.

17. Apparatus according to claim 15 which includes:

(A) amplifier means for amplifying the signal passed by said filter means; and

(B) means for integrating said amplified passed signal to derive a blade displacement indicative signal.

18. Apparatus according to claim 3 which includes:

(A) means for generating a plurality of equally spaced dummy sensor pulse signals and combining them with the sensor pulse signals caused by passage of a blade.

19. Apparatus according to claim 1 which includes:

(A) a plurality of means for selecting;

(B) a plurality of means for combining; and

(C) a plurality of detection circuitries whereby a plurality of blades may be monitored at the same time.

20. Apparatus according to claim 1 wherein:

(A) said machine is a steam turbine.