Carpet rolling machine

• US 4,573,644 A
• Filed: 02/27/1985
• Issued: 03/04/1986
• Est. Priority Date: 02/27/1985
• Status: Expired due to Term

• Current Assignee: Production Design Products, Inc.
• Original Assignee: Production Design Products, Inc.
• Inventors: Brown, Robert W.
• Primary Examiner(s): Jillions, John M.
• Application Number:
  US06/705,995
• Time in Patent Office: 370 Days
• Field of Search: 242/DIG. 3, 242/55.1, 242/55, 242/67.1 R, 242/67.2, 242/67.3 R, 242/75.1, 100/88
• US Class Current: 242/541.2
• CPC Class Codes: B65H 18/22 by friction band
• CPC Class Codes: B65H 2301/4138 belt arrangement
• CPC Class Codes: B65H 2301/41429 in coreless applications
• CPC Class Codes: B65H 2404/264 Arrangement of side-by-side belts
• CPC Class Codes: B65H 2404/265 Arrangement of belt forming a deformable ring, e.g. driven in the nip of a roller pair
• CPC Class Codes: B65H 2701/1846 Parts concerned
• CPC Class Codes: B65H 2701/1922 for covering surfaces such as carpets, roads, roofs or walls
• CPC Class Codes: B65H 2801/81 Packaging machines
• CPC Class Codes: Y10S 242/03 Coreless coilers

Abstract

A machine for quickly and efficiently rolling carpet runners or mats after laundering, for storage, transport and reuse. The machine includes a set of belts for horizontal travel and an interacting set of belts for generally vertical travel and guide means for directing the leading edge of a carpet runner from engagement with the horizontal belts to engagement with the vertical belts. An assembly of arcuate fingers cooperates with the belts to guide the leading edge of a carpet runner into the beginning of a roll and to assist in formation of a tight compact roll of carpet. Power means are provided for driving the belts. Means are provided for retracting the finger assembly from a completed rolled carpet runner. Controls are provided for the drive and retraction means.

Claims

1. A machine for rolling carpet runners which comprises:

(A) a frame,

(B) a first set of at least a pair of spaced apart parallel rollers supported within said frame for rotation in a horizontal plane,

(C) drive means connected to one of said rollers,

(D) a further roller supported within said frame parallel to and spaced above the rearwardmost of said first set of rollers,

(E) a first series of a plurality of endless parallel spaced apart belts supported on said first set of rollers for longitudinal movement in response to rotation of the rollers,

(F) a second series of a plurality of endless parallel spaced apart belts supported between the rearwardmost of said first set of rollers and said further roller for generally vertical travel in response to rotation of the rollers, the belts of said second series alternating with the belts of said first series in the spaces between the belts of the first series,

(G) at least one concave forwardly facing arcuate guide plate supported at the juncture between said series of belts, the lower end of the guide plate extending into the space between the travel paths of the belts,

(H) an assembly of a plurality of concave downwardly facing fingers pivotally supported and extending forwardly in the spaces between said second series of belts and spaced above the first series of belts, and

(I) means for controlling operation of said drive means.

2. A machine according to claim 1 wherein:

(A) said further roller is located slightly forward of the rearwardmost of said first set of rollers, and

(B) the axes of said rollers lie in a generally vertical plane inclined forwardly by about 5°

to 15°

.

3. A machine according to claim 1 wherein said drive means is connected to the forwardmost of said first set of rollers.

4. A machine according to claim 3 wherein an idler roller is disposed between and parallel to said forwardmost drive roller and rearwardmost roller of said first set of rollers, the axes of said rollers lying generally in a common plane.

5. A machine according to claim 3 wherein an idler roller is journaled for rotation in the frame closely adjacent to said drive roller, slightly below and forward of, and parallel thereto.

6. A machine according to claim 1 wherein said guide plate and fingers are formed from or coated with polytetrafluoroethylene.

7. A machine according to claim 1 wherein:

(A) said fingers are rigidly supported from a common shaft for pivotal rotation together,

(B) said finger assembly is spring biased in a downward direction, and

(C) means are provided for retracting said finger assembly against said spring bias.

8. A machine according to claim 7 wherein said retraction means comprises:

(A) a lever arm rigidly secured to said shaft,

(B) a fluid operated cylinder supported on said frame adjacent to said lever arm,

(C) a pivotal slidable connection between the end of said lever arm and the piston of said cylinder, and

(D) means for providing fluid to said cylinder.

9. A machine according to claim 8 wherein:

(A) said cylinder is powered by compressed air, and

(B) a bleed hole is provided in the piston end of said cylinder for controlled bleeding of air therefrom in response to the spring bias of the finger assembly.

10. A machine according to claim 1 wherein the outer surfaces of said belts are rough.

11. A machine for rolling carpet runners which comprises:

(A) a frame having;

(1) a base,

(2) a pair of vertical side supports,

(3) a horizontal intermediate support between said side supports spaced above the base, and

(4) a horizontal top support between the side supports and spaced above the rearward end of the intermediate support,

(B) a first set of a plurality of at least three spaced apart parallel transverse rollers journaled for rotation in a horizontal plane overlying said intermediate support,

(C) drive means connected to the forwardmost of said rollers to rotate the same,

(D) a further transverse horizontal roller journaled for rotation spaced above and slightly forward of the rearwardmost of said first set of horizontal rollers, the axes of said rollers lying in a generally vertical plane inclined forwardly between about 5° and

15°

,

(E) a first series of a plurality of endless parallel spaced apart rough surfaced horizontally traveling belts supported on said first set of horizontal rollers for longitudinal movement responsive to rotation of the rollers,

(F) a second series of a plurality of endless parallel spaced apart rough surfaced generally vertically traveling belts supported between the rearwardmost of said first set of horizontal rollers and said further roller, the belts of said second series alternating on said rearwardmost roller with the belts of said first series in the spaces between the belts of the first series,

(G) at least one concave forwardly facing arcuate guide plate supported at the juncture between said series of belts, the lower end of said guide plate extending into the space between the travel paths of said belts,

(H) an assembly of a plurality of spring biased concave downwardly facing fingers pivotally supported and extending forwardly in the spaces between said second series of belts, and spaced above the first series of belts,

(I) means for retracting said finger assembly against its spring bias, and

(J) pedal switch means for controlling operation of said drive means.

12. A machine according to claim 11 wherein an idler roller is journaled for rotation in the frame closely adjacent to said drive roller, slightly below and forward of, and parallel thereto.

13. A machine according to claim 11 wherein said guide plate and fingers are formed from or coated with polytetrafluoroethylene.

14. A machine according to claim 11 wherein:

(A) said fingers are rigidly supported from a common shaft for pivotal rotation together,

(B) said finger assembly is spring biased in a downward direction.

15. A machine according to claim 14 wherein said retraction means comprises:

(A) a lever arm rigidly secured to said shaft,

(B) a fluid operated cylinder supported on said frame adjacent to said lever arm,

(C) a pivotal slidable connection between the end of said lever arm and the piston of said cylinder, and

(D) means for providing fluid to said cylinder.

16. A machine according to claim 15 wherein:

(A) said cylinder is powered by compressed air, and

(B) a bleed hole is provided in the piston end of said cylinder for controlled bleeding of air therefrom in response to the spring bias of the finger assembly.