Flexible, rollable photovoltaic cell module

• US 4,574,160 A
• Filed: 09/28/1984
• Issued: 03/04/1986
• Est. Priority Date: 09/28/1984
• Status: Expired due to Fees

• Current Assignee: Standard Oil Company (BP PLC)
• Original Assignee: Standard Oil Company (BP PLC)
• Inventors: Hartman, Robert A., Cull, Ronald C., Koch, Paul E.
• Primary Examiner(s): Weisstuch, Aaron
• Application Number:
  US06/656,175
• Time in Patent Office: 522 Days
• Field of Search: 136/244, 136/245, 136/251, 136/258 AM, 136/249 MS, 357/68
• US Class Current: 136/245
• CPC Class Codes: H01L 31/02008 for solar cells or solar cell modules
• CPC Class Codes: H01L 31/042 PV modules or arrays of single PV cells supporting structures for PV modules H02S20/00
• CPC Class Codes: H01L 31/0508 the interconnection means having a particular shape
• CPC Class Codes: H02S 30/20 Collapsible or foldable PV modules
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy

Abstract

A photovoltaic array module incorporating a plurality of photovoltaic cell strips (11). Each cell strip (11) incorporates an electrically conductive substrate layer (22), a semiconductor body (23) deposited on the substrate layer (22), and a transparent electrically conductive layer (24) deposited on the semiconductor body (23). Electrically conductive filaments (20) are alternately connected to contact points (31) on the electrically conductive substrate layer (22) of one cell strip (11) and to contact points (32) on the transparent electrically conductive layer (24) of another cell strip (11). A first busbar (12) and a second busbar (13) are connected to the end cell strips (11) of the array to collect the electrical energy generated thereby.

Claims

1. A photovoltaic module comprising:

busbar means;

a plurality of individual photovoltaic cell strips, each said cell strip having an electrically conductive substrate layer, a semiconductor body deposited on said substrate layer, and a transparent electrically conductive layer deposited on said semiconductor body, said transparent electrically conductive layer being selectively sectioned to define a plurality of electrically distinct photovoltaic cells carried by said cell strip;

grid means deposited on said transparent electrically conductive layer of each said photovoltaic cell;

continuous electrically conductive filament means alternately and repetitively connected, at contact points, to said electrically conductive substrate layer of one said photovoltaic cell strip and to said grid means of another said photovoltaic cell strip, wherein said filament means is connected medially of the lateral edges of said respective cell strips; and

means for connecting said transparent electrically conductive layer of one said photovoltaic cell strip to said busbar means.

2. A photovoltaic module according to claim 1, wherein said filament means includes a first stress relief region proximate to a said contact point on one said cell strip, a second stress relief region proximate to a said contact point on a next adjacent said cell strip, and a third stress relief region interposed between said first and second stress relief regions.

3. A photovoltaic module according to claim 1, wherein said filament means is thin continuous copper wire.

4. A photovoltaic module according to claim 1, wherein said photovoltaic cell strips are laterally spaced relative to each other.

5. A photovoltaic module according to claim 1, wherein said photovoltaic cell strips partially overlap each other in a shingle-like arrangement.

6. A photovoltaic module according to claim 1, further comprising support member means to physically position said photovoltaic cell strips relative to each other.

7. A photovoltaic module comprising:

busbar means;

a plurality of individual photovoltaic cell strips, each said cell strip having an electrically conductive substrate layer, a semiconductor body deposited on said substrate layer, and a transparent electrically conductive layer deposited on said semiconductor body;

continuous electrically conductive filament means alternately and repetitively connected, at contact points, to said electrically conductive substrate layer of one said photovoltaic cell strip and to said transparent electrically conductive layer of another said photovoltaic cell strip, wherein said filament means is connected medially of the lateral edges of said respective cell strips; and

means for connecting said transparent electrically conductive layer of one said photovoltaic cell strip to said busbar means.

8. A photovoltaic module according to claim 7, wherein said filament means includes a first stress relief region proximate to a said contact point on one said cell strip, a second stress relief region proximate to a said contact point on a next adjacent said cell strip, and a third stress relief region interposed between said first and second stress relief regions.

9. A photovoltaic module accrding to claim 7, further comprising grid means deposited on said transparent electrically conductive layer.

10. A photovoltaic module according to claim 9, wherein said filament means is connected proximate the midpoint of said grid means.

11. A photovoltaic module according to claim 7, wherein said filament means is thin continuous copper wire.

12. A photovoltaic module according to claim 7, wherein said photovoltaic cell strips are laterally spaced relative to each other.

13. A photovoltaic module according to claim 7, wherein said photovoltaic cell strips partially overlap each other in a shingle-like arrangement.

14. A photovoltaic module according to claim 7, wherein said transparent electrically conductive layer is selectively sectioned to define a plurality of electrically distinct photovoltaic cells carried by said cell strip.

15. A photovoltaic module according to claim 14, wherein said filament means is connected to said transparent electrically conductive layer of each said photovoltaic cell.

16. A photovoltaic module according to claim 14, further comprising grid means deposited on said transparent electrically conductive layer of each said photovoltaic cell.

17. A photovoltaic module according to claim 16, wherein said filament means is connected proximate the midpoint of each said grid means.

18. A photovoltaic module comprising:

busbar means;

a plurality of individual photovoltaic cell strips, each said strip having an electrically conductive substrate layer, a semiconductor body deposited on said substrate layer and a discontinuous transparent electrically conductive layer deposited on said semiconductor body wherein each said cell strip is divided into a plurality of electrically distinct photovoltaic cells;

continuous electrically conductive filament means alternately and repetitively connected, at contact points, to said electrically conductive substrate of one said photovoltaic cell strip and to said transparent conductive layer of another said photovoltaic cell strip, wherein said filament means includes a first stress relief region proximate to a said contact point on one said cell strip, a second stress relief region proximate to a said contact point on a next adjacent said cell strip, and a third stess relief region interposed between said first and second stress relief regions; and

means for connecting said transparent electrically conductive layer of at least one photovoltaic cell to said busbar means.

19. A photovoltaic module according to claim 18, wherein said filament means is connected to said transparent electrically conductive layer of each said photovoltaic cell at a plurality of points.

20. A photovoltaic module according to claim 18, further comprising grid means deposited on said transparent electrically conductive layer of each said photovoltaic cell.

21. A photovoltaic module according to claim 20, wherein said filament means is connected proximate the midpoint of each said grid means.

22. A photovoltaic module according to claim 18, wherein said filament means is thin continuous copper wire.

23. A photovoltaic module according to claim 18, wherein said cell strips are laterally spaced relative to each other.

24. A photovoltaic module according to claim 18, wherein said cell strips partially overlap each other in a shingle-like arrangement.

25. A photovoltaic module comprising:

a plurality of individual photovoltaic cell strips, each said cell strip having an electrically conductive substrate layer, a semiconductor body deposited on said substrate layer, and a transparent electrically conductive layer deposited on said semiconductor body;

continuous electrically conductive filament means alternately and repetitively connected to said electrically conductive substrate layer of one said photovoltaic cell strip and to said transparent electrically conductive layer of another said photovoltaic cell strip, said filament means making contact with said layers at a plurality of contact points and having a first stress relief region proximate to a said contact point on one said cell strip, a second stress relief region proximate to a said contact point on a next adjacent cell strip, and a third stress relief region angularly interposed between said first and second regions; and

means for receiving electrical energy from said transparent electrically conductive layer of one said photovoltaic cell strip.

26. A flexible photovoltaic array roll comprising:

a plurality of longitudinally spaced flexible photovoltaic modules, wherein said photovoltaic modules comprise busbar means, a plurality of individual photovoltaic cell strips, each said cell strip having an electrically conductive substrate layer, a semiconductor body deposited on said substrate layer, and a transparent electrically conductive layer deposited on said semiconductor body, said transparent electrically conductive layer being selectively sectioned to define a plurality of electrically distinct photovoltaic cells carried by said cell strip, grid means deposited on said transparent electrically conductive layer of said photovoltaic cell, continuous electrically conductive filament means alternately and repetitively connected, at contact points, to said electrically conductive substrate layer of one said photovoltaic cell strip and to said grid means of another said photovoltaic cell strip, said filament means including a first stress relief region proximate to a said contact point on one said cell strip, a second stress relief region proximate to a said contact point on a next adjacent said cell strip, and a third stress relief region interposed between said second and third stress relief regions and, means for connecting said transparent electrically conductive layer of one said photovoltaic cell strip to said busbar means;

means for receiving electrical energy from said modules; and

means which encapsulate said modules and said means for receiving.