Movable multi-contact electromechanical connection

• US 4,577,643 A
• Filed: 05/10/1984
• Issued: 03/25/1986
• Est. Priority Date: 05/10/1984
• Status: Expired due to Term

• Current Assignee: Pacesetter Incorporated (Abbott Laboratories)
• Original Assignee: Cordis Corporation (Cardinal Health, Inc.)
• Inventors: Beranek, William J.
• Primary Examiner(s): Kamm, William E.
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US06/608,785
• Time in Patent Office: 684 Days
• Field of Search: 339/5, 339/6, 339/8, 128/419 P, 128/784-786
• US Class Current: 607/119
• CPC Class Codes: A61N 1/056 Transvascular endocardial electrode systems
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections

Abstract

An improved electrical connection capable of mechanical movement for providing an electrical connection between a rotatable terminal pin and an external pacer terminal casing in an improved cardiac pacer lead is disclosed. The pacer lead includes an elongated terminal pin at its proximal end that has a generally cylindrical cross-section which extends through an axial bore of an external retaining collar, a coupling and an insulating sleeve and terminates in engagement with an electrode at the distal end at the pacer lead. The retaining collar has a counterbore that defines an annular cavity between the collar and the terminal pin which accomodates an electrical connecting coil. The connection coil has a configuration wherein individual coil turns are circumferentially offset from adjacent coil turns and project radially outwardly from the axis of the coil. The coil is assembled over the terminal pin and within the collar counterbore so that the turns of the coil springly contact both the terminal pin and collar counterbore to create an electrical contact between them that allows rotation of the terminal pin within the collar.

Claims

1. An improved cardiac pacer lead of the type having an electrode at its distal end for attachment to and the transmittal of an electrical impulse to cardiac tissue, a terminal at its proximal end for insertion into a cardiac pulse generator adapted to generate an electrical impulse, and an insulating sleeve interconnecting the distal end to the proximal end containing means to transmit electrical current from said pulse generator to said electrode and means to rotate said electrode from said terminal end, the improvement comprising:

an elongated terminal pin at the proximal end of said lead having a generally cylindrical cross-section, said terminal pin extending into said insulating sleeve and engaging said electrode rotating means;

an elongated coupling having a generally cylindrical cross-section and defining an annular passage therewithin, said coupling engaging said current transmitting means at one end;

external retaining means including a collar member having an axial bore therewithin and further having a counterbore, both said bore and counterbore adapted to receive said terminal pin, said counterbore defining an annular cavity between said collar member and said terminal pin within said collar member, said terminal pin extending through said bore and counterbore and contained within said collar member, said terminal pin being capable of rotation within said collar member, said collar member engaging said coupling; and

a multi-contact electromechanical connection having a connector coil disposed within said collar member annular cavity, said connector coil being a mandrel-wound and tension-deformed length of springwire having a configuration wherein a plurality of individual coil turns are circumferentially offset from adjacent wound coil turns and project radially outwardly from the axis of said coil and springingly contact said collar member counterbore to create an electrical contact between said collar member and said terminal pin while allowing rotation of said terminal pin within said collar.

2. The improved cardiac pacer lead of claim 1, wherein said terminal pin includes a radially outwardly extending skirt portion intermediate said terminal pin.

3. The improved cardiac pacer lead of claim 1, wherein said coupling coaxially receives said terminal pin in said coupling annular passageway.

4. The improved cardiac pacer lead of claim 1, wherein said connector coil is disposed generally coaxially with respective said collar member and said terminal pin.

5. The improved cardiac pacer lead of claim 1, wherein said connector coil is composed of an electrically conductive springwire.

6. The improved cardiac pacer lead of claim 1, wherein said collar member, coupling, terminal pin and connector coil are composed of either a stainless steel or an alloy thereof.

7. The improved cardiac pacer lead of claim 1, wherein said collar member is secured to said coupling assembly, to contain said terminal pin within said collar and said coupling.

8. An electromechanical connector for forming an electrical and mechanical connection within a device having an element adapted for rotational movement with respect to a conductor, wherein the connector comprises:

a rotatable element;

a housing element overlying at least a portion of said rotatable element, an annular cavity defined by said rotatable element and said housing element; and

a connector coil located within said annular cavity, said connector coil having a continuous deformed shape to provide said coil with a plurality of contact points between said rotatable element and said housing element, whereby electrical current is transmitted between said rotatable element and said housing element and whereby said rotatable element is capable of rotating within said housing element and the conductor, and said connector coil is a wound length of resilient springwire that had been tightly wound under tension around a generally non-circular mandrel and released into said continuous deformed shape that approximates the shape of a helical coil and that has individual adjacent coil turns which are rotated with respect to each other.

9. The electromechanical connector of claim 8, wherein the inner diameter of said connector coil is less than the outer diameter of said rotatable element and the general outer diameter of said connector coil is greater than the general inner diameter of said housing element.

10. A method for producing an improved cardiac pacer lead having a pulse generator terminal at its proximal end and a pulse-transmitting electrode at its distal end with a rotatable multi-contact eletromechanical connection joining the pulse generator terminal end to means for transmitting electrical current, said current transmitting means further connected to said pulse transmitting electrode, comprising:

providing a pulse generator terminal pin assembly including a terminal pin having an elongate shaft;

inserting the terminal pin assembly into a proximal opening of a flexible insulated conductor;

forming a multi-contact electromechanical connection coil by winding, under tension, a coil of electrically conductive springwire onto means for deforming the shape of the springwire coil, the deforming means having a cross-sectional configuration smaller than that of the terminal pin shaft, and removing said springwire coil from said deforming means, whereby individual turns of said springwire coil expand radially outwardly and the entire coil thereby assumes a deformed shape;

inserting the deformed connection coil coaxially onto said terminal pin shaft;

retaining said spring wire connector coil on said terminal pin shaft and rotatably retaining said terminal pin assembly in said pacer lead insulating sleeve by inserting an exterior retaining casing over said terminal pin, said retaining step including forming an inner annular cavity having an outer diameter less than the general outer diameter of said spring wire connector coil whereby the deformed radial shape of said coil springingly contacts both said retaining casing and said terminal pin at a plurality of points; and

connecting said retaining casing to said flexible insulated conductor whereby current can be transmitted from said pulse generator through said terminal pin and through said flexible insulated conductor to said pulse transmitting electrode.

11. The method of claim 10, wherein said coil deformed shape generally approximates that of a helical coil.

12. The method of claim 10, wherein said deforming means is a mandrel having a substantially non-circular cross-section.

13. The method of claim 10, wherein said connecting step includes providing a terminal coupling in electrical engagement with said retaining casing and said flexible insulated conductor.

14. An improved bipolar cardiac pacer lead of the type having two electrodes at its distal end for attachment to and the transmittal of two separate electrical impulses to two distinct areas of cardiac tissue, a terminal at its proximal end for insertion into a cardiac pulse generator adapted to generate two electrical impulses, and an insulating sleeve interconnecting the distal end of the lead to the proximal end of the lead, the insulating sleeve containing means to transmit two separate electrical currents from said pulse generator to said respective electrodes and means to rotate said electrode from said terminal end, the improvement comprising:

an elongated terminal pin at the proximal end of said lead having a generally cylindrical cross-section, said terminal pin extending into said insulating sleeve and engaging said electrode rotating means;

an elongated coupling assembly having a generally cylindrical cross-section and defining an annular passage therewithin, said coupling assembly having two electrically conductive coupling members that are electrically insulated from each other, each of said coupling members engaging separate current transmitting means;

external retaining means including a collar member having an axial bore therewithin and further having a counterbore, both said bore and counterbore adapted to receive said terminal pin, said counterbore defining an annular cavity between said collar member and said terminal pin within said collar member, said terminal pin extending through said bore and counterbore and contained within said collar member, said terminal pin being capable of rotation within said collar member, said collar member engaging one of said coupling members; and

a multi-contact electromechanical connection having a connector coil disposed within said collar member annular cavity, said connector coil having a configuration wherein a plurality of individual coil turns are circumferentially offset from adjacent turns and project radially outwardly from the axis of said coil and springingly contact said collar member counterbore to create an electrical contact between said collar member and said terminal pin while allowing rotation of said terminal pin within said collar.

15. The improved bipolar cardiac pacer lead of claim 14, wherein said coupling assembly includes two sleeve portions each sleeve portion having a generally cylindrical cross-section defining an annular passage therewith, said sleeve portions engaging each other to provide a substantially rigid connection therebetween, and said coupling assembly sleeve portions being electrically insulated from each other.

16. The improved bipolar cardiac pacer lead of claim 14, wherein said terminal pin includes a radially outwardly extending skirt portion intermediate said terminal pin.

17. The improved bipolar cardiac pacer lead of claim 14, wherein said coupling assembly coaxially receives said terminal pin in said coupling annular passageway.

18. The improved bipolar cardiac pacer lead of claim 14, wherein said connector coil is composed of an electrically conductive springwire.

19. The improved bipolar cardiac pacer lead of claim 14, wherein said connector coil is a wound length of springwire that had been wound under tension around a generally non-circular mandrel having an outer diameter less than that of said terminal pin, and said wire coil has a continuous deformed shape that is approximately that of a helical coil and that has individual adjacent coil turns which are rotated with respect to each other.

20. The improved bipolar cardiac pacer lead of claim 19, wherein said mandrel is substantially rectangular in cross-sectional shape.