Leak resistant diaper or incontinent garment

• US 4,578,072 A
• Filed: 12/08/1983
• Issued: 03/25/1986
• Est. Priority Date: 12/08/1983
• Status: Expired due to Fees

• Current Assignee: Paragon Trade Brands Inc. (Johnson Controls International plc)
• Original Assignee: Weyerhaeuser Company (Weyerhauser)
• Inventors: Lancaster, Eugene P.
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): Vinyard, Sherri E.
• Application Number:
  US06/559,597
• Time in Patent Office: 838 Days
• Field of Search: 604/385, 604/389, 604/390, 604/392-394
• US Class Current: 604/385.24
• CPC Class Codes: A61F 13/49009 with elastic means
• CPC Class Codes: A61F 13/534 having an inhomogeneous composition through the thickness of the pad A61F13/538, A61F13/539 take precedence; homogeneous cores with tissue wrapping A61F13/53
• CPC Class Codes: A61F 13/58 Adhesive tab fastener elements A61F13/5611, A61F13/5616, A61F13/66 take precedence
• CPC Class Codes: A61F 2013/49076 as "I"-shaped
• CPC Class Codes: A61F 2013/51409 being a film
• CPC Class Codes: A61F 2013/530131 being made in fibre but being not pulp
• CPC Class Codes: A61F 2013/53445 from several sheets
• CPC Class Codes: A61F 2013/583 with strips on several places
• CPC Class Codes: A61F 2013/586 on lateral flaps
• CPC Class Codes: A61F 5/4401 with absorbent pads diapers A61F13/49

Abstract

The invention relates to a leak resistant disposable diaper or incontinent brief particularly suitable for adult wear. The garment is from about two to three times as long as it is wide so that the sides of the wearer are not covered. Each end of the garment has a relatively long flap formed by extensions of the envelope retaining the pad of absorbent material. The absorbent pad itself is trimmed generally in the form of an hourglass. However, the cutout side portions are located forward of the transverse centerline of the pad. Also, the forward edge of the cutouts does not expand as rapidly to full width as does the back edge to allow a better fit in the groin area. Elastic strips are located adjacent to the edges of the pad and run the full length of the product. Relatively long attachment straps are anchored to the back flap and form the means of holding the garment on the wearer. The adhesive on the free ends of the attachment straps is preferably one that is high in shear strength but low in peel strength in reference to the thermoplastic moisture impervious backsheet of the diaper. This allows the straps to be easily removed and reattached if desired, but provides a firm grip while the garment is being worn.

Claims

1. In a disposable diaper of incontinent brief having an essentially coextensive thin moisture impervious thermoplastic backsheet, a moisture absorbent cellulose pad, and a moisture previous skin contacting nonwoven topsheet, the diaper being of generally rectangular configuration having longitudinal side portions and transverse front and back end portions, the improvement which comprises:

a. front and rear flap means formed by extensions of the backsheet and topsheet beyond the absorbent pad, the front flap being longer than the rear flap and the combined lengths of the flaps being from 15-25% of the total length of the diaper;

b. two attachment straps means permanently bonded at their proximal ends to each rear flap means, each strap having an adhesive distal end for securing the diaper to a wearer and an adhesive free zone between the proximal and distal ends;

c. elastic means located adjacent to and parallel to each longitudinal edge, each elastic means running essentially the full length of the diaper and serving to hold the edges of the brief in close leak-resisting contact with the body of the wearer;

d. the moisture absorbent pad having a crotch area cutout portion along each longitudinal side to give it a generally hourglass-shaped configuration, the longitudinal centers of the cutout portions being located forward of the front-to-back transverse centerline of the pad so that when in use by a wearer the back edge of the diaper is located near the waistline and is higher on the body than the front edge, the crotch area cutout being formed so that the acute angle between a chord drawn from the front of the cutout to the deepest portion and a projection of the side of the diaper is smaller than the acute angle between the chord drawn from the rear of the cutout to the deepest portion and the side projection.

2. The diaper of claim 1 in which the front flap is from 20-120% longer than the rear flap.

3. The diaper of claim 1 in which the overall width of the diaper is from 35-50% of the overall length.

4. The diaper of claim 1 in which the free length of the attachment strap means if from 60-120% of the width of the diaper.

5. The diaper of claim 1 in which the attachment straps are folded in accordion fashion until ready for use.

6. The diaper of claim 1 in which the adhesive on the distal end of the attachment strap means is relatively high in shear strength and low in peel strength so that the straps will hold firmly in place when in use but can easily be removed from the backsheet without damage to the backsheet.

7. The diaper of claim 6 in which the peel strength between the adhesive at the distal end of the attachment strap means and the thermoplastic backsheet is in the range of 20-200 N/m.

8. The diaper of claim 6 in which the shear strength between the adhesive at the distal end of the attachment strap means and the thermoplastic backsheet is essentially equal to or greater than the tensile strength of the backsheet.

9. The diaper of claim 1 in which the elastic means is located at the edge of the absorbent fluff pad and the backsheet and topsheet extend beyond the elastic means to form narrow longitudinal flanges.

10. The diaper of claim 9 in which each flange is from 5-10% of the total width of the diaper.

11. The diaper of claim 1 in which the crotch area cutout is curvilinear in form.

12. The diaper of claim 1 in which the crotch area is formed from intersecting straight lines.