Method for manufacturing an angled and cylindrical container

• US 4,581,003 A
• Filed: 07/03/1984
• Issued: 04/08/1986
• Est. Priority Date: 07/08/1983
• Status: Expired due to Fees

• Current Assignee: Toppan Printing Co., Ltd. (TOPPAN Holdings, Inc.)
• Original Assignee: Toppan Printing Co., Ltd. (TOPPAN Holdings, Inc.)
• Inventors: Ito, Sukenori, Take, Yoshiaki, Hirayama, Takahisa
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): Showalter, Robert
• Application Number:
  US06/627,435
• Time in Patent Office: 644 Days
• Field of Search: 493/101, 493/104, 493/105, 493/107, 493/108, 493/111, 493/152, 493/153, 493/303, 493/308
• US Class Current: 493/153
• CPC Class Codes: B31B 2160/10 rectangular and flat, i.e. without structural provision for thickness of contents
• CPC Class Codes: B31B 50/282 involving stripping-off formed boxes from mandrels
• CPC Class Codes: B31B 50/594 Modifying the shape of tubular boxes or of paper bottle necks
• CPC Class Codes: B31B 70/00 Making flexible containers, e.g. envelopes or bags

Abstract

A method for manufacturing a container for filling with juice or the like at a high temperature includes applying a container body to a mandrel having an outer surface corresponding to the shape of a cylinder and a plurality of recessed portions located about the circumference of the mandrel. The recessed portions are inwardly recessed from the substantially cylindrical outer surface and are separated by a plurality of connecting portions corresponding substantially to the cylindrical outer surface. The container body is subjected to vacuum attraction through a plurality of apertures provided in the mandrel whereby the container body is drawn into the plurality of recessed portions to conform the shape of the container body to the shape of the mandrel. The container is thereafter disengaged from the mandrel by feeding compressed air through the plurality of apertures of the mandrel.

Claims

1. A method for manufacturing a paper container so as to provide for uniform deformation of said paper container upon reduction of the pressure therewithin, said method comprising applying a container body comprising paper to the outer surface of a mandrel, said outer surface substantially corresponding to the shape of a cylinder and including a plurality of recessed portions located about the circumference of said mandrel, said plurality of recessed portions being inwardly recessed from said substantially cylindrical outer surface and being separated by a plurality of connecting portions corresponding to said substantially cylindrical outer surface, including a plurality of apertures connecting said plurality of recessed portions with a central channel within said mandrel, said method including applying a vacuum through said plurality of apertures to draw said container body into said plurality of recessed portions and thereby produce creases in said container body which temporarily conform the shape of said container body to the shape of said recessed portions of said mandrel, and applying pressure through said plurality of apertures to remove said container body from said mandrel, whereby said container body, including said creases, returns to a substantially cylindrical configuration, and upon the creation of a negative pressure within said container body said container body can uniformly deform to correspond with the shape provided by said creases.

2. The method of claim 1 wherein said step of applying said container body to the outer surface of said mandrel comprises preliminarily forming said container body on said mandrel by winding said container body about said mandrel, and superimposing and joining opposed ends of said container body on said mandrel.

3. The method of claim 1 wherein said step of applying said container body to said mandrel comprises preliminarily forming said container body into a substantially cylindrical shape prior to applying said container body to the outer surface of said mandrel by superimposing and joining opposed ends of said container body to form said substantially cylindrical shape and subsequently applying said substantially cylindrical container body to said mandrel.

4. The method of claim 1 including securing a closure member to one open end of said cylindrical container body prior to applying said vacuum.

5. The method of claim 1 wherein said step of applying pressure through said plurality of apertures comprises injecting compressed air through said apertures.

6. The method of claim 4 including subsequently securing a second closure member to the other open end of said cylindrical container body subsequent to said removal of said container body from said mandrel.

7. The method of claim 1 wherein said plurality of recessed portions are provided in an intermediate portion of said mandrel, said intermediate portion of said mandrel having a cross-sectional configuration corresponding to a polygon whose sides are inwardly depressed to form curved surfaces, and wherein the upper and lower portions of said mandrel surrounding said intermediate portion have a substantially cylindrical configuration, whereby said step of applying said vacuum through said plurality of apertures results in the formation of a container having intermediate and upper and lower portions which conform to the shape of said mandrel.

8. The method of claim 1 including providing linear creases extending longitudinally along said container body at a plurality of locations intended to correspond with said plurality of connecting portions on said mandrel when said container body is applied to said mandrel.

9. The method of claim 8 including providing additional substantially transverse creases connecting the upper and lower ends of said linear creases so as to continuously join said creases to each other on said container body.

10. The method of claim 1 wherein said plurality of apertures comprises a first plurality of apertures, and wherein said mandrel includes a second plurality of apertures connecting said plurality of connecting portions with said central channel within said mandrel, whereby said step of applying a vacuum through said plurality of apertures comprises applying a vacuum through said first and second plurality of apertures whereby said vacuum is applied to substantially said entire container.