Single degree of freedom machine identification

• US 4,581,923 A
• Filed: 07/23/1984
• Issued: 04/15/1986
• Est. Priority Date: 07/23/1984
• Status: Expired due to Fees

• Current Assignee: FMC Wyoming Corporation (Tronox Holdings Plc)
• Original Assignee: FMC Corporation
• Inventors: Nitao, John J., Wiederrich, James L.
• Primary Examiner(s): MYRACLE, JERRY
• Application Number:
  US06/633,328
• Time in Patent Office: 631 Days
• Field of Search: 73/660, 73/862.08, 73/862.19, 73/116, 73/862, 73/862.28, 364/566
• US Class Current: 73/114.13
• CPC Class Codes: G01L 5/26 for determining the characteristic of torque in relation to revolutions per unit of time
• CPC Class Codes: G01M 15/044 by monitoring power, e.g. by operating the engine with one of the ignitions interrupted; by using acceleration tests

Abstract

A method is presented, together with variations thereof, which provides for identifying single degree of freedom machine operating characteristics from machine power transfer shaft torque and angular velocity measurements, wherein solutions are determined within the physical coordinate domain. Apparatus is disclosed which provides for variation in torque and angular velocity at the power transfer shaft and the shaft is accessible, so that independent measurements may be made. The determination of machine characteristics is useful for verification of analysis, diagnostics, or on-line monitoring for conformance to machine model characteristics.

Claims

1. A method of analyzing the characteristics of a cyclical machine having an accessible power transfer shaft comprising the steps of

driving the machine through a series of operating cycles,

measuring torque and angular velocity at the power transfer shaft during separate cycles of operation of the machine,

collecting data during the operating cycle at the power transfer shaft for a predetermined number of the aforementioned measurements, and

effecting a solution in the coordinate domain for machine kinetic energy, potential energy and dissipation functions using the collected data.

2. The method of claim 1 wherein the step of driving comprises

imposing a periodic variation in the shaft torque and angular velocity.

3. The method of claim 1 wherein the step of driving comprises

imposing an aperiodic variation in the shaft torque and angular velocity.

4. The method of claim 1 wherein the step of collecting data comprises

averaging the collected data for repeated test conditions over a number of the machine operating cycles, whereby spurious noise portions of the data tend to cancel.

5. The method of claim 1 wherein the step of effecting a solution comprises the step of effecting a least squares formulation of the data.

6. The method of claim 1 wherein the step of collecting data comprises measuring torque and angular velocity over the entire machine operating cycle, whereby the effected solutions are general solutions expressed as functions of shaft angle.

7. The method of claim 1 wherein the step of effecting a solution comprises the step of solving for effective rate of change in effective inertia as a function of power transfer shaft position.

8. The method of claim 7 wherein the step of collecting data comprises the step of measuring torque and angular velocity and obtaining change in angular velocity with respect to angle at at least one predetermined angular position within the machine operating cycle, whereby the effected solution is specific for the at least one angular position.

9. The method of claim 7 wherein the step of collecting data comprises the step of collecting data at substantially the same power transfer shaft angle during the separate cycles of operation.

10. The method of claim 1 wherein the step of effecting a solution consists of using three torque and angular velocity data sets.

11. The method of claim 1 wherein the step of effecting a solution requires a minimum of four torque and angular velocity measurement sets.

12. The method of claim 1 wherein the step of effecting a solution comprises the steps of effecting a plurality of solutions using a plurality of collected data sets, and averaging the solutions, whereby spurious signals contained in the solutions for each function tend to cancel.

13. A method of analyzing the characteristics of a cyclical machine having an accessible power transfer member comprising the steps of

operating the machine through a series of the operating cycles,

obtaining data related to power transfer member force, position and velocity during separate machine operating cycles, and

effecting a solution in the coordinate domain for machine kinetic energy, potential energy and dissipation characteristics utilizing the obtained data.

14. The method of claim 13 wherein the step of operating comprises

imposing a periodic variation in the power transfer member force and velocity.

15. The method of claim 13 wherein the step of operating comprises

imposing an aperiodic variation in the power transfer member force and velocity.

16. The method of claim 13 wherein the step of obtaining data comprises

averaging the obtained data for repeated test conditions over a number of machine operating cycles, whereby noise content in the data is reduced.

17. The method of claim 13 wherein the step of effecting a solution comprises the step of effecting a least squares formulation of the data.

18. The method of claim 13 wherein the step of obtaining data comprises measuring data over the entire machine operating cycle, whereby the effected solutions are general solutions expressed as functions of power transfer member position.

19. The method of claim 13 wherein the step of effecting a solution comprises solving for effective rate of change in effective inertia as a function of power transfer member position.

20. The method of claim 19 wherein the step of obtaining data comprises measuring force and velocity and obtaining change in velocity with respect to position at at least one predetermined position within the machine operating cycle during the separate cycles, whereby the effected solution is specific for the at least one position.

21. The method of claim 13 wherein the step of effecting a solution is restricted to use of three force and velocity measurement sets.

22. The method of claim 13 wherein the step of effecting a solution requires a minimum of four force and velocity measurement sets.

23. The method of claim 13 wherein the step of effecting a solution comprises the steps of effecting a plurality of solutions and averaging the solutions, whereby noise content in the solution for each characteristic is reduced.

24. A method of analyzing the characteristics of a single degree of freedom, scleronomic, holonomic machine having a mechanical operating cycle and an accessible power transfer shaft, comprising the steps of

driving the machine through a series of operating cycles,

measuring torque and angular velocity of the power transfer shaft at predetermined angular locations thereof during separate operating cycles of the machine,

obtaining data from the aforementioned measuring step for a predetermined number of operating cycles,

solving in the coordinate domain for machine kinetic energy, potential energy and dissipation functions using the obtained data, and

reducing noise content in the solutions.

25. The method of claim 24 wherein the step of reducing noise content comprises the steps of

imposing the same torque and angular velocity characteristics throughout an operating cycle for a plurality of cycles,

repeating the measurement of torque and angular velocity during each of the plurality of cycles, and

averaging the torque and angular velocity measurements for the plurality of cycles, thereby providing the obtained data for one of the predetermined number of separate operating cycles.

26. The method of claim 24 wherein the step of reducing noise content comprises the steps of

solving in the coordinate domain for machine kinetic energy, potential energy and dissipation functions using obtained data sets from a plurality of measuring steps, and

averaging the solutions for kinetic energy, potential energy and dissipation functions.

27. The method of claim 24 wherein the step of driving comprises

imposing a periodic variation in the shaft torque and angular velocity.

28. The method of claim 24 wherein the step of driving comprises

imposing an aperiodic variation in the shaft torque and angular velocity.

29. The method of claim 24 wherein the step of solving in the coordinate domain comprises the step of effecting a least squares formulation of the data to obtain a simultaneous set of differential equations, and

solving the set of equations for the machine characteristics.

30. The method of claim 24 wherein the step of measuring comprises measuring shaft torque and angular velocity over the entire machine operating cycle, whereby the solutions are general solutions expressed as functions of shaft angle.

31. The method of claim 24 wherein the step of solving comprises the step of solving for effective rate of change in effective inertia as a function of power transfer shaft angle.

32. The method of claim 31 wherein the step of obtaining data comprises the step of measuring torque and angular velocity and obtaining change in angular velocity with respect to angular position at at least one predetermined angular position within the machine operating cycle, whereby the solution is specific for the at least one position.

33. The method of claim 24 wherein the step of solving consists of using three torque and angular velocity data sets.

34. The method of claim 24 wherein the step of solving comprises the step of using a minimum of four torque and angular velocity data sets.

35. The method of claim 24 wherein the step of solving comprises the steps of obtaining a plurality of data sets, solving for a plurality of the machine functions, and averaging the solutions, whereby noise signals included in the solutions for each function tend to cancel.

36. Apparatus for driving a substantially single degree of freedom holonomic mechanical system through a power transfer member and for sensing system characteristics, comprising

a drive motor having an output drive shaft,

variable transmission means for coupling said output drive shaft to the power transfer member,

means for sensing torque at the power transfer member,

means for detecting power transfer member drive position,

means for obtaining power transfer member driven speed,

feedback means coupled between said means for sensing torque, detecting drive position and obtaining driven speed and said variable transmission means, whereby said motor may impose distinct torque and driven speed conditions on the power transfer member.

37. Apparatus as in claim 36 wherein said variable transmission has a manual control and is infinitely variable, and wherein said feedback means is mechanically coupled between the power transfer member and said manual control.

38. Apparatus as in claim 36 wherein said variable transmission is infinitely variable and includes an automatic control, further comprising processor means coupled between said means for sensing, detecting and obtaining and said automatic control, whereby a predetermined variation of torque and speed may be imposed on the power transfer member.

39. Apparatus for determining the characteristics of a substantially single degree of freedom holonomic mechanical system having a contained power source coupled to a system power transfer member, comprising

means for providing a load coupled to the power transfer member,

variable transmission means disposed between said load means and the power transfer member,

means for sensing torque at the power transfer member,

means for detecting power transfer member drive position,

means for obtaining power transfer member speed,

feedback means coupled between said means for sensing torque, detecting drive position and obtaining driven speed and said variable transmission means, whereby said means for providing a load may impose distinct torque and speed conditions on the power transfer member.

40. Apparatus as in claim 39 wherein said variable transmission is infinitely variable and includes a manual control, and wherein said feedback means is a mechanical coupling between said manual control and the power transfer member.

41. Apparatus as in claim 39 wherein said variable transmission is infinitely variable and includes an automatic control, further comprising processor means coupled between said means for sensing, detecting and obtaining and said automatic control, whereby a predetermined variation of torque and speed may be imposed on the power transfer member.